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40 Float Air Spring

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
I haven't taken one apart. How does it handle equilization of the positive and negative chambers? Wondering because I'm tempted to try lowering one a little.
 

kidwoo

Artisanal Tweet Curator
Like this? Old school coil equalization?




That's the first gen, don't know if they've changed or what you've got. You putting that stupid thing on your german zipcode mobile?


That looks pretty identical to the talas cartridges. Spacing down travel shouldn't do anything but offset the starting point if that's the case. No dimple or anything.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
It looks like the new ones have an air negative spring that uses a dimple in the stanchion. So I'd have to cut the spring shaft down to lower it, I think. If anyone can confirm that would be cool.

And yeah, toying with the idea anyway. I need a new fork regardless. I have a line on a cheap 40 (because 26" wheels, so unrideable), and don't really see much downside over a 36. Not that much heavier, way stiffer, no cantilevered crown to creak, adjustable a-c height, etc.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Eh, I've got a lathe at work. Shortening the spring shaft can't be that hard.
 

kidwoo

Artisanal Tweet Curator
I haven't ridden the new ones but I have ridden some 2015/16 ones. I thought they were pretty good. Based on my experience with 36s, they shouldn't have changed them. You own this thing yet?


But I guess we are talking about a trail bike fork here so you know.....can't expect good performance really. ;)


Every once in a while I have thoughts of buying a coil totem and slamming an RC2 fox damper in there. Don't tell anyone.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
I haven't ridden the new ones but I have ridden some 2015/16 ones. I thought they were pretty good. Based on my experience with 36s, they shouldn't have changed them. You own this thing yet?


But I guess we are talking about a trail bike fork here so you know.....can't expect good performance really. ;)
I think they changed them for 2015. So if the 2015 one you rode was good, it was that. I don't object to the design idea in principle either. It's definitely better than the 2015-17 36, with the transfer shaft deal. Too many moving seals, too much shit to bind. I've had few issues with mine, but it's still not a great idea.

But you're right. This is a bike that I pedal places, so I better hold out for the Fit4 version. I need a lever that makes the fork feel like shit to have any hope of being able to climb anything.
 

Happymtb.fr

Turbo Monkey
Feb 9, 2016
1,913
1,268
SWE
I remember Steve from Vorsprung showing that spring in one of his early Tuesday videos. Don't remember which one...
 

tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
2016+ Float 40 uses NA2 system, so its a dimple equalized positive and negative air spring system. To shorten the travel you would need to shorten the shaft and machine the threads and o-ring seat for the shaft stud.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
^Kinda permanent, that fix, eh @HAB? (heh ahab).

Kinda thing you'd want be sure of. A sweet 40 dh fork. Altered for your trail bike. Can't put it back on your dh bike...... Because there's now that 40. Sittin on the front of that trail bike.


























Or I could, you know, buy another air shaft for it. Fox is good about selling small parts.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
2016+ Float 40 uses NA2 system, so its a dimple equalized positive and negative air spring system. To shorten the travel you would need to shorten the shaft and machine the threads and o-ring seat for the shaft stud.
Looking at the assmebly drawing, there doesn't appear to be an o ring at the base stud end, just at the top of the shaft under the piston. Makes shortening it even easier.
 

tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
Looking at the assmebly drawing, there doesn't appear to be an o ring at the base stud end, just at the top of the shaft under the piston. Makes shortening it even easier.
Yeah you are right, it uses a vented base stud like on the shorter travel 32s, too bad because longer travel 32, 34 and 36 have a sealed stud so they can use the internal volume of the shaft as negative air volume.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Yeah you are right, it uses a vented base stud like on the shorter travel 32s, too bad because longer travel 32, 34 and 36 have a sealed stud so they can use the internal volume of the shaft as negative air volume.
The negative volume on the 40 is pretty huge, since it's got the Golden Mini-Dildo™ chamber thing going.

If anyone cares, I lowered one to 180mm. I actually had an old Dorado spring shaft kicking around that I cut down to fit, it's exactly the same OD, and started off way longer, so getting enough length out of it was easy. Works great, and I've still got the stock shaft un-fucked with if I ever want to go back to full travel.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Funny you should ask. I'm sitting in my basement drinking a coffee and trying to get un-lazy enough to take the thing apart for a service right this moment.

What do you want to see?
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
In that case, he's got a long history of me sending dick pics to refer to.

He never responds though :(
 

kidwoo

Artisanal Tweet Curator
Just what's involved in doing this. Is the air shaft just literally a tapped aluminum rod?

I just weighed my tank 36. It's actually not as heavy as I thought: 5.76lbs

But still curious about maybe doing what you did.

Thinking about doing a boxxer too maybe


Of course this seems like too good of a deal to pass up
 
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HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Yeah, it's just an aluminum tube with female threads on both ends, and a chamfer for the o-ring to seat against. The only slightly hard thing about it is that the threads are mega fine pitch (I think M10x0.5) so it's not a tap everybody has lying around. I've got one though.

If I remember right, RS sells a 180mm air shaft for the Boxxer so that's easier.
 

englertracing

you owe me a sandwich
Mar 5, 2012
1,580
1,074
La Verne
Which forks have an independently adjustable negative spring?
Some dood here on RM did one recently...
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
You could always do effectively the same thing, albeit crudely, by putting a bit more air than you want to run in the fork, then compressing it a bit and letting some out so that the chambers don't equalize. It'd at least be a way to experiment and see what travel you want to run before doing something more permanent.
 

englertracing

you owe me a sandwich
Mar 5, 2012
1,580
1,074
La Verne
Couple easy runs before covid set in.
Going to take some time to figure out exactly how i want it set up but it seemed better than the original air, seems linear enough i might actually put a volume spacer back in.

Stiction is low enough thay it does infact move when all 35lbs of mondraker rest upon it, meaning it actually has static sag. (it didnt do that before)
 

englertracing

you owe me a sandwich
Mar 5, 2012
1,580
1,074
La Verne
You could always do effectively the same thing, albeit crudely, by putting a bit more air than you want to run in the fork, then compressing it a bit and letting some out so that the chambers don't equalize. It'd at least be a way to experiment and see what travel you want to run before doing something more permanent.
Topping it out a few dozen times will reequalize it though...
 

kidwoo

Artisanal Tweet Curator
You could always do effectively the same thing, albeit crudely, by putting a bit more air than you want to run in the fork, then compressing it a bit and letting some out so that the chambers don't equalize. It'd at least be a way to experiment and see what travel you want to run before doing something more permanent.
Given I don't own an air 40 and haven't worked on anything but the shitty first gen ones but that makes no sense. It equalizes via a dimple like the rest of the world right? If so it would equalize again with the lower main air spring pressure.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
I meant to try lowering it. You'd have to make a big enough change that it doesn't top out and get to the dimple, thus defeating the purpose. But if you have enough extra negative pressure to set it to 180mm of travel or so I bet it wouldn't get to the dimple.

Again, not advocating this long term. It'd be a pain in the ass to keep the pressure dialed and so on. But I bet it would work to try it at 180 for a ride or two before you hack up the spring shaft