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G-BOXX Planetary, first pics

ÆX

Turbo Monkey
Sep 8, 2001
4,920
17
NM
Thanks, now it's clear. So the cranks use the normal spider and external chainring to drive the upper gold sprocket and then the gearbox brings the drive back to concentric with the bb. Neat idea.
i could read, i see now. its a bb pivot with 3 chains.

most people liking high pivots could use this by laying it horizontal with a reg bb below it to drive
the unit. omit the bb splin on out put shaft.

i like the 3 chains for a diab. you have to spin it fast for good shifting, then run a 1-1 or less
to the rear wheel.
 

EVRAC

Monkey
Jun 21, 2004
757
19
Port Coquitlam, B.C., Canada
I agree with your ideal of omitting the concentric output to achieve a high output. Simplifies it as well and uses a normal bb.

Couple problems with this design (both as presented or as bcd suggests)

1- Using a cassette as the driving chainwheel would create huge loads on an 11 tooth cog. Enough that it would skip over the teeth. Imagine the torque. Even a 14 or 15 tooth would probably still not work. I suppose the planetary speed reducer would halve the loads, so maybe....

2- The cassette would have to have all the ramps, pins, and steps to aid in shifting, cut backwards. (small cog on the left, large on the right) Not saying it couldn't be done, but it would mean a custom cassette.
 

4xBoy

Turbo Monkey
Jun 20, 2006
7,037
2,882
Minneapolis
O.k. would this be a Good/bad idea,

Two shifter for the rohloff hub thumb on left and right side, thinking paddle shift idea here? Never need to use a brake finger to shift then.

Maybe I am just crazy.
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
Lahar designer had the same thought. It was mentioned on here about a year ago. Nicolai are doing it on their new bike I think(non Rohlof but gearbox).It's the perfect idea for DH,but hard to design for a Rohlof as the cable goes limp on the one not being used,so you'd need a big spring or perhaps a rotating device(like the shifter)where the cables split,and have it as close to both shifters as possible. So the cables are very short.
 

ChrisRobin

Turbo Monkey
Jan 30, 2002
3,349
192
Vancouver
Yeah I thought about the dual shifter thing. I was thinking the shifters would have to have:

-have no indexing in them
-have enough throw for 7 gears

I don't think there would be a problem with one of the cables going limp. As you crank one shifter it would pull the cable, that's attached to it, out. While the other cable would be pulled in and wrap around the little spindle-type thing attached to the hub.

I wouldn't mind trying it, I just need to find the right type of shifter and I don't know what that would be.
 

EVRAC

Monkey
Jun 21, 2004
757
19
Port Coquitlam, B.C., Canada
I've been working on a paddle shifter design, but it's way more tricky than you'd first guess. Each paddle needs a one-way ratchet or clutch that disengages at the beginning of it's stroke or when the other paddle is pushed. Also as was said, the other cable would go limp. If you pulled on the housing it would all pull apart. You're not going to find something that's already made that would work.
 

ChrisRobin

Turbo Monkey
Jan 30, 2002
3,349
192
Vancouver
Ok, I now know what you mean about the cable going limp.... I had something else in mind. Actually, scrap my idea, I just realized something else that wouldn't work. Twist shifter has to stay!
 

4xBoy

Turbo Monkey
Jun 20, 2006
7,037
2,882
Minneapolis
I am not thinking of using any current shifter ideas but build a new shifter pair that would have to have a "jumper" cable between the shifters to release one when pressing the other. First problem for me is dropping the money on the hub so I can get an idea of how much cable I have to move and if I would want to re-invent someone else's wheel.
 

Wilhelm

Monkey
Aug 10, 2003
444
19
If you are eagerly awaiting news about the G-Boxx 2 and counting down the last 5 days till December 24th (http://www.ridemonkey.com/forums/showpost.php?p=2771242&postcount=440) to "... see the BOXX mystery on the video premiere Dec. 24. 2007" on http://www.g-boxx.com, you can have a first look to a G-Boxx 2 related amazing news even today:

First CAD screenshots of the all-new NICOLAI "Ion GB II":
http://nicolai.dbap.de/SID=sied1f503dda10c2c9536e09a24983fe/index.php?screen=mi.gallery&pid=666&sno=3,
http://nicolai.dbap.de/SID=sied1f503dda10c2c9536e09a24983fe/index.php?screen=mi.gallery&pid=666&sno=1,
http://nicolai.dbap.de/SID=sied1f503dda10c2c9536e09a24983fe/index.php?screen=mi.gallery&pid=666&sno=2.

Found in NICOLAI Factory News No.4 2007 (unfortunately in German only): http://nicolai.dbap.de/customGates/scripts/newsletter.php.

Enjoy :)
 

Attachments

Wilhelm

Monkey
Aug 10, 2003
444
19
Wouldn´t Dave WEAGLE´s "Split Pivot©" (Concentric Dropout Pivot http://www.split-pivot.com, http://www.sicklines.com/2007/06/08/...vot/#more-1487, http://www.ridemonkey.com/forums/sho...ht=split+pivot) or TREK´s "ABP©" (Active Breaking Pivot http://trekmountain.typepad.com/king...explained.html, http://trekmountain.typepad.com/king/fuel_ex/index.html, http://www.cyclingnews.com/tech.php?...es/trekworld07, http://thisjustin.bicycling.com/2007...k_fuel_ex.html) be appropriate "remedies" to improve the performance of gearbox bike rear suspension, even because of this constructions allow to keep the chain length unchanged? What do you think about?
 

ROTFLMAO

Monkey
Nov 17, 2007
363
1
Maumee, Ohio
The split pivot looks like a vary viable option and it appears as if it could be built in a manner that would make that pivot very laterally stiff.
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
Wouldn´t Dave WEAGLE´s "Split Pivot©" (Concentric Dropout Pivot http://www.split-pivot.com, http://www.sicklines.com/2007/06/08/...vot/#more-1487, http://www.ridemonkey.com/forums/sho...ht=split+pivot) or TREK´s "ABP©" (Active Breaking Pivot http://trekmountain.typepad.com/king...explained.html, http://trekmountain.typepad.com/king/fuel_ex/index.html, http://www.cyclingnews.com/tech.php?...es/trekworld07, http://thisjustin.bicycling.com/2007...k_fuel_ex.html) be appropriate "remedies" to improve the performance of gearbox bike rear suspension, even because of this constructions allow to keep the chain length unchanged? What do you think about?
I can't see any bennefit,and may make chainline harder.
 

EVRAC

Monkey
Jun 21, 2004
757
19
Port Coquitlam, B.C., Canada
Wouldn´t Dave WEAGLE´s "Split Pivot©" (Concentric Dropout Pivot http://www.split-pivot.com, http://www.sicklines.com/2007/06/08/...vot/#more-1487, http://www.ridemonkey.com/forums/sho...ht=split+pivot) or TREK´s "ABP©" (Active Breaking Pivot http://trekmountain.typepad.com/king...explained.html, http://trekmountain.typepad.com/king/fuel_ex/index.html, http://www.cyclingnews.com/tech.php?...es/trekworld07, http://thisjustin.bicycling.com/2007...k_fuel_ex.html) be appropriate "remedies" to improve the performance of gearbox bike rear suspension, even because of this constructions allow to keep the chain length unchanged? What do you think about?
Yes I think it would work well, with a concentric pivot of course. I think this was probably in the back of DW's mind when it was developed. It would be an efficient way to create a stiff structure with independent braking.
 

Wilhelm

Monkey
Aug 10, 2003
444
19
I´m so impressed because of DW´s "Split Pivot©" looks so simple and clean. So, I hope that many manufactureres of gearbox frames will make use of it and get an licence of his patent.

Besides, the secret of the G-Boxx 2 is visible now ... 7 parallel chains, so far (http://www.g-boxx.com).
 

EVRAC

Monkey
Jun 21, 2004
757
19
Port Coquitlam, B.C., Canada
I´m so impressed because of DW´s "Split Pivot©" looks so simple and clean. So, I hope that many manufactureres of gearbox frames will make use of it and get an licence of his patent.

Besides, the secret of the G-Boxx 2 is visible now ... 7 parallel chains, so far (http://www.g-boxx.com).
You would still need some way of adjusting the chain length, which might be a little more difficult with concentric pivots at both ends.

Also, despite the visible chains in some of the background shots, I believe the new g-boxx uses 7 parallel toothed rubber belts. They weigh a tonne less.
 

Wilhelm

Monkey
Aug 10, 2003
444
19
You would still need some way of adjusting the chain length, which might be a little more difficult with concentric pivots at both ends.

Also, despite the visible chains in some of the background shots, I believe the new g-boxx uses 7 parallel toothed rubber belts. They weigh a tonne less.
I absolutely agree with you in both points.

I think that adjusting of the chain/belt length could be done for instance by means of some type of excenter mounting of the bearings, like TR!CKSTUFF´s "Exzentriker" bottom bracket mount (http://www.trickstuff.de/index.php?p=d110de1).

Sometimes around the Eurobike 2007, there was told in the gearbox thread of the NICOLAI support forum (http://www.mtb-news.de/forum/showthread.php?t=107737&page=5, #188) that they indeed will test a belt driven gearbox version in the spring of 2008. Besides the lower weight, the GATES® Poly Chain® GT® Carbon™ polyurethan belts (http://www.gatesprograms.com/carbon/) don´t need any lubrication (and consecutively save this part of regular service), should hold up a very long time, and were not so much prone to stretching like a conventional roller chain.
 

ÆX

Turbo Monkey
Sep 8, 2001
4,920
17
NM
also 4400 grams! 9.69 lbs! with cranks.

holy smolie, think thats the chains version?
 

Wilhelm

Monkey
Aug 10, 2003
444
19
just to get this straight, only on belt/chain will spin
at a time?
I think they will all spin, but only one will drive.
I agree with EVRAC. So far as I would like to interpret the video (http://g-boxx.com/videos/G-Boxx-2-general_function.wmv) it seems to me that all the seven parallel "pairs of sprockets and chain" appear to spin simultaneously all the time the crank arms are moved. The position of the magnetic slider inside the hollow driveshaft makes moving only one particular triplet of pawls which then gets engaged with the driven shaft (like a freewheel mechanism) and so determines the gear ratio. Otherwise it would make no sense to me.
 

w00dy

In heaven there is no beer
Jun 18, 2004
3,417
51
that's why we drink it here
Actually, that's pretty simple and elegant. If I had to make one I'd do a lot of things similarly. Now all they have to do is make a case that doesn't use 5 pounds of fasteners and they'll be in business.
 

HaveFaith

Monkey
Mar 11, 2006
338
0
What if I said that I am currently designing a 7.25" travel, DH race machine with a 2.4:1 leverage ratio, G-boxx2 integrated and weighed < 40lb complete, proto by Sea otter. Anyone interested?
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
With a list of all components(forks,wheels,brakes etc)and their weights + the weight of the gearbox,how much weight is left to make the actual frame?
I'm interested.
 

Wilhelm

Monkey
Aug 10, 2003
444
19
What if I said that I am currently designing a 7.25" travel, DH race machine with a 2.4:1 leverage ratio, G-boxx2 integrated and weighed < 40lb complete, proto by Sea otter. Anyone interested?
Sounds promising. Please upload some pics from Sea Otter Classic for all of us who can´t come to Monterey/CA.
 

HaveFaith

Monkey
Mar 11, 2006
338
0
With a list of all components(forks,wheels,brakes etc)and their weights + the weight of the gearbox,how much weight is left to make the actual frame?
I'm interested.
About 8lbs of frame weight (no shock), with a conservative build. Definitely reasonable considering the box is a stressed member. Could be another lb or 2 lighter (than 40) with a light build. Ill post some teaser cad pics once I get some FEA done...
 

Wilhelm

Monkey
Aug 10, 2003
444
19
About 8lbs of frame weight (no shock), with a conservative build. Definitely reasonable considering the box is a stressed member. Could be another lb or 2 lighter (than 40) with a light build. Ill post some teaser cad pics once I get some FEA done...
Any news about the project? We would like to see some CAD pics.
However: Some news on the g-boxx.com website: http://www.g-boxx.com/pdf/GATES-Carbondrive08.pdf.
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
About 8lbs of frame weight (no shock), with a conservative build. Definitely reasonable considering the box is a stressed member. Could be another lb or 2 lighter (than 40) with a light build. Ill post some teaser cad pics once I get some FEA done...
So 8lbs without the heavy gearbox or shock? The gearbox as a stressed member should help them to be made lighter than a conventional frame.
No way you'll get that below 40 with a reliable DH build. sorry but NO WAY.
 

HaveFaith

Monkey
Mar 11, 2006
338
0
Frame is at 7lbs without gearbox or shock. With the low leverage ratio and fairly linear actuation curve, we can run an air shock in rear and still get good reliable performance (no blowing up DHXes). I will be running tubeless setup to drop a bit more weight. 40 is definitely an achievable number at this point. Ive got a couple of other tricks up my sleeve that will help realize the overall weight. Rear end is done and parts are being machined now (4130 steel) and the front triangle has been designed and the material is now here. All I have to do is put out the part drawings and get the front end started.

Two gearboxes should arrive from G-boxx at the beginning of april. Just for clarification, the 4+kg weight is of the box with chains, they dont have the belted version ready yet, but this will likely drop at least a pound if not more from the assembly.

I havent had time to upload pics because of work and proposal stuff blowing up right now. Ive got some screenshots that I will post though when I have a free hour or so.
 

HaveFaith

Monkey
Mar 11, 2006
338
0
Rear end is steel for volumetric efficiency over AL. Front end is 7005 AL for stiffness (larger diameter tubing) and weight. Best of both worlds in my book. Im starting to get really really excited now that things are coming together. My final specs are: 13.75" BB, 65.5HA, 45.3WB (at full droop), 22.5 effective top tube, and shock placement as low as you can get with a gboxx. 12X150mm rear hub. The COG for the bike is literally going to be at the front of the Gboxx case, a little higher than the output gear.

Rear triangle should be just over 3 lbs and the front triangle about 3.5 lbs.
 

knorke

Chimp
May 17, 2008
17
0
Wow, thats a really nice design. Very clean, and the best part is the name :D Too bad that the non-german-speaking majority won't get it...