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RANT about Boxxer/CS 2010

Yeti

Monkey
May 17, 2005
877
0
yeti cave@the beach
Now I'm really having trouble trying to like or say good things about rockshox and the new boxxer team.
As some of you can remember I broke my lowers last Saturday: http://www.ridemonkey.com/forums/showthread.php?t=220110

I sent the fork on Monday and got it back from the Swiss distributor this morning. They replaced the lowers and said everything else was fine. Well it looked fine until I try to set it up the way it was before. My rebound dial doesn't do nothing and you can spin it to infinity. Before I sent it, it was ok. I'm sure about this because I wrote down my setup. Then on the same level of WRONG: the new lowers are bent or the axle holes are misaligned because I had to use a hammer to get it in. It wasn't my axle because I tried a brand new axle and it was the same. And I'm not talking about just tapping the axle to get it in....I mean hammering the damn thing with force. Now I would just return the fork back to the distributor today but tomorrow I have the seeding run for the Swiss national champs and the final is on Saturday. I'm stuck with a fork without rebound damping adjustments and a stuck axle.
I want a brand new fork so I can sell it and get something better...

rant over
 

Sandwich

Pig my fish!
Staff member
May 23, 2002
21,067
5,976
borcester rhymes
didn't a similar thing happen with marzocchi? they got extremely popular so they felt that they didn't need to build quality parts anymore...now nobody rides marzocchi. Hmm....

Sorry about your fork. Maybe you can pick up a used one or borrow a fork for this weekend, then work on your distributor? You don't want to ride a mangled fork, then they're going to blame it on you and not take it back.
 

Yeti

Monkey
May 17, 2005
877
0
yeti cave@the beach
didn't a similar thing happen with marzocchi? they got extremely popular so they felt that they didn't need to build quality parts anymore...now nobody rides marzocchi. Hmm....

Sorry about your fork. Maybe you can pick up a used one or borrow a fork for this weekend, then work on your distributor? You don't want to ride a mangled fork, then they're going to blame it on you and not take it back.
Maybe it's happening the same as with Zoke. Now I'm pretty sure their quality control sucks.
I have no other option than to use this fork. My setup for the track tomorrow was on the fast side of rebound damping, so it's """ok""". Still I'm getting ready for armpump since the damn thing is about 5min long. Talked to the Swiss distributor and explained them the mess my fork is. He said it's ok for me to ride it and I can send it back on Monday. There is a co-sponsorship program from the bos distributor here already applied and if it works I'm selling the boxxer. It was great while it worked but I don't trust that fork anymore.
 

go-ride.com

Monkey
Oct 23, 2001
548
6
Salt Lake City, UT
Here's my guess.... when the lowers broke the upper legs got bent so even with new lowers the axle won't line up. When the Swiss dist removed your lowers they did so without removing the rebound knobs first. If you remove the rebound adjuster w/o removing the knobs first you will damage the HSR circuit and it will just spin.
 

gemini2k

Turbo Monkey
Jul 31, 2005
3,526
117
San Francisco
didn't a similar thing happen with marzocchi? they got extremely popular so they felt that they didn't need to build quality parts anymore...now nobody rides marzocchi. Hmm....
Not really.....They f-ed up, admitted it, and fixed all the problems. My first production run 08 888 is working perfectly still, no modifications or fixes necessary. They are still the most popular dh/FR fork in Socal I'd guess. There problems were quality control, not serious design flaws like boxxers have always had :'(.
 

DHperu

Monkey
Apr 14, 2005
240
0
aw man! i just got my 2010 Team, ordered it when everyone was raving about it now, looks like everybody wants nothing to do with them hahaha. i just opened the fork and gave it a complete greasing and gave it correct oil levels. Sure enough the fork came dry as a bone. Nice RS
 

Yeti

Monkey
May 17, 2005
877
0
yeti cave@the beach
aw man! i just got my 2010 Team, ordered it when everyone was raving about it now, looks like everybody wants nothing to do with them hahaha. i just opened the fork and gave it a complete greasing and gave it correct oil levels. Sure enough the fork came dry as a bone. Nice RS
You're going to love the damping while it works and I hope you don't have any trouble with it. :thumb:
 
May 6, 2004
253
0
For those in the UK, TFTuned always strips down every fork/shock they sell so you should be save buying from them.
Shame that Rock Shox allowed bone dry forks to be sold.
 

Brian HCM#1

MMMMMMMMM BEER!!!!!!!!!!
Sep 7, 2001
32,119
378
Bay Area, California
aw man! i just got my 2010 Team, ordered it when everyone was raving about it now, looks like everybody wants nothing to do with them hahaha. i just opened the fork and gave it a complete greasing and gave it correct oil levels. Sure enough the fork came dry as a bone. Nice RS
People were raving about them before they were available to the public.
 

al-irl

Turbo Monkey
Dec 9, 2004
1,086
0
A, A
They where an i can see why. Im raving about my world cup, so far so good I just hope i don't have any issues.
 

General Lee

Turbo Monkey
Oct 16, 2003
2,860
0
The 802
Here's my guess.... when the lowers broke the upper legs got bent so even with new lowers the axle won't line up. When the Swiss dist removed your lowers they did so without removing the rebound knobs first. If you remove the rebound adjuster w/o removing the knobs first you will damage the HSR circuit and it will just spin.
my thoughts exactly. I did the same thing a few years back, then replaced the stanchions and the axel still didn't line up. turns out i bent the lower crown too. huck-to-flat off the 'waterfall' on the old Mt. Snow NCS will do that.

and it sounds like the Swiss RS distributor eff'd up the rebound.
 

istratetm

Chimp
Jan 19, 2009
78
0
your crowns are bent, not the brand new lowers. they must hook you up with new damping cartridge and new crowns. i hope your problem gets fixed soon!
 

RUFUS

e-douche of the year
Dec 1, 2006
3,480
1
Denver, CO
How many people have had NO problems with the 2010?
I haven't had a problem yet with my 2010 WC and I know of at least 12 others without any problems whatsoever. Weird since everyone one of those guys knows how to properly maintain their fork.
 

William42

fork ways
Jul 31, 2007
3,916
651
I haven't had a problem yet with my 2010 WC and I know of at least 12 others without any problems whatsoever. Weird since everyone one of those guys knows how to properly maintain their fork.
Alright bud. We know you like sram. But the OP had his arch fail from bad casting, causing his crowns to twist/bend, and then the swiss dist. fycked up his damper, so now he's out of a working fork because of structural failure, a distributer that doesn't know how to work on the new forks, and sram not having the necessary replacement parts.

Not his fault, and that sucks balls.

I had to send my zocchi back for 2 weeks, but after that it came back right as rain and I had no more problems with it.

for what its worth, I'm on an 07 boxxer WC now, but I still think that his situation sucks pretty hard for no fault of his own. Acting as though its his fault for improper maint. because of bad casting is pretty fycked, no?
 

RUFUS

e-douche of the year
Dec 1, 2006
3,480
1
Denver, CO
Alright bud. We know you like sram. But the OP had his arch fail from bad casting, causing his crowns to twist/bend, and then the swiss dist. fycked up his damper, so now he's out of a working fork because of structural failure, a distributer that doesn't know how to work on the new forks, and sram not having the necessary replacement parts.

Not his fault, and that sucks balls.

I had to send my zocchi back for 2 weeks, but after that it came back right as rain and I had no more problems with it.

for what its worth, I'm on an 07 boxxer WC now, but I still think that his situation sucks pretty hard for no fault of his own. Acting as though its his fault for improper maint. because of bad casting is pretty fycked, no?
Not saying that the arch break was his fault at all, that sucks for sure.

His distributer is also at fault for breaking his damper and the rebound.

The other poster asked how many has had problems with their 2010's and most of the problems have been no oil and no lube. For most a proper servicing will fix it.

The OP's problem has been one of a very few that we have seen. Hopefully we will not see any more of these.
 

William42

fork ways
Jul 31, 2007
3,916
651
thats fair, sorry for getting my panties in a bunch, I guess I just took that as being a douche towards the OP! :thumb:
 

drkenan

anti-dentite
Oct 1, 2006
3,441
1
west asheville
Should brand new forks be serviced right out of the box? If I paid $1700 for a new fork and I had to immediately service it, I'd be a little bummed.
 

ultraNoob

Yoshinoya Destroyer
Jan 20, 2007
4,504
1
Hills of Paradise
I was dreaming about the 2010 Team/WC.... seeing all this bad publicity and knowing someone who rides a weird feeling 2010 team... I think I'll stick with my 09team.

I think stuff like bad castings, weak crowns, damper probs are to be expected on a new run fork... but not having the proper oil levels and no grease on the bushings is just plain wrong.
 

OBB

Monkey
Sep 25, 2008
157
3
I think stuff like bad castings, weak crowns, damper probs are to be expected on a new run fork.
Really? If you bought a car and had engine, transmission, and a slew of other problems, what would you say then?
 

OBB

Monkey
Sep 25, 2008
157
3
Things that cost a lot of money and fail to deliver performance are a huge failure. No other way around it. Seems like the 2010 boxxers might fit right in there.
 

General Lee

Turbo Monkey
Oct 16, 2003
2,860
0
The 802
Things that cost a lot of money and fail to deliver performance are a huge failure. No other way around it. Seems like the 2010 boxxers might fit right in there.
Listening to mt bikers piss and moan over less than 10 minutes worth of maintenance that essentially requires the unscrewing of 2 bolts will never stop being funny. :rofl:

Pooping is more labor intensive than lubing a BoXXer, get over it.


So one guy broke the casting, big deal. There are probably 1000 people who didn't.
 

JeffKill

Monkey
Jun 21, 2006
688
0
Charlotte, NC
Pooping is more labor intensive than lubing a BoXXer, get over it.
Really? You need to eat more fiber....

In all seriousness, I do agree with you though. I just picked up an 09 Team (didnt have the money for a 2010) and its by far one of the easiest forks to work on. Just to be sure, I took the lowers off and made sure everything looked good, then packed some slick honey in the seals and wipers while I had it apart. The whole process took me about 20 minutes to do.

At the same time, I definitely agree that these forks shouldn't be leaving the factory dry.
 

William42

fork ways
Jul 31, 2007
3,916
651
edited for the sake of me being in a pissy mood with a probably broken rib while everybody is out riding! sorry g. lee
 
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RUFUS

e-douche of the year
Dec 1, 2006
3,480
1
Denver, CO
:popcorn:

Looks like Sram will be taking care of everyone very soon, trust me on that.

I am not allowed to release the info but it is looking good and Sram/RS did the right thing and is listening.

Give it a little bit.
 

Kanye West

220# bag of hacktastic
Aug 31, 2006
3,741
473
How many people have had NO problems with the 2010?
How many people here ride OFTEN and competitively fast (expert level on up) and have had NO problems with the new Boxxers?? I'm talking requiring no attention besides taking the fork out of the box, cutting the steerer, putting on the starnut, axle, and brake, spinning a few adjusters and tweaking the springrate, and riding it.
 

RUFUS

e-douche of the year
Dec 1, 2006
3,480
1
Denver, CO
How many people here ride OFTEN and competitively fast (expert level on up) and have had NO problems with the new Boxxers?? I'm talking requiring no attention besides taking the fork out of the box, cutting the steerer, putting on the starnut, axle, and brake, spinning a few adjusters and tweaking the springrate, and riding it.
I tore mine apart because I always do. My world cup had all the correct oil levels and just a bit of lube on the seals.

I think that it would have ridden just fine before my months servicing.

Seems like the Team has been hit pretty hard though, hopefully the changes coming will get everything worked out.
 

Dean W

Chimp
Nov 26, 2008
31
0
:popcorn:

Looks like Sram will be taking care of everyone very soon, trust me on that.

I am not allowed to release the info but it is looking good and Sram/RS did the right thing and is listening.

Give it a little bit.
A little patience is all that is needed.
 

Yeti

Monkey
May 17, 2005
877
0
yeti cave@the beach
ok race weekend is over. After friday's training and seeding run my hands were killing me so I went and talked with the sram guys at the pits. They weren't exactly happy to see me but in the end they realized they had effd up, so they accepted to give me a new fork. That night I took a new 2010 team from the shop and had a smooth fork for race day. It's working fine and I'm pretty sure it was a bad batch that was sent here. I met another guy who also broke his lowers in the same place. So I'm not super happy about the whole thing, but in the end they stepped up and did the right thing.
 

gemini2k

Turbo Monkey
Jul 31, 2005
3,526
117
San Francisco
A little patience is all that is needed.
Beta testing products shouldn't d be the consumers job...especially a product that is the only thing between me and my wheel when I'm hitting 10 ft drops, 40ft gaps, and flying down rock gardens at high speeds (on a good day)
 
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DirtyMike

Turbo Fluffer
Aug 8, 2005
14,437
1,017
My own world inside my head
Well, someone let me know when they will hold up to someone my size, and come ready to ride in the box. Sorry, but I sure as **** am not going to spend 1700 hundred for a fork that probably needs service brand new to make sure the company selling it to me did there job right. Its not a matter of it being hard or easy, its the fact that your spending so much, the **** should be right when you get it, not when you get it then rebuild it. If you like rebuilding your forks when you frirst get them.....Fine, good for you. But it shouldnt be a neccesity, should you be checking the bolts? of coarse, check torque, check that knobs are all good, but thats all you should have to do, and thats a stretch in my book. Years ago, when I bought my 66, the Comp knob came off on its maiden voyage, I called Marz, they said"dont you work in a shop? Why didnt you check it before you rode?" I responded with"Is your quality control such crap that I need to service all your forks when they come in before letting a customer ride them so they dont fall apart?" They sent me a whole new fork.


Oh, and Sherman, Sorry, but Dudes got ya on the car comparision, first run of a new line of cars still is better than what we have been seeing from the big suspension guys as of late, if I bought a first run car with this many problems, I sure as **** would be getting my money back.

As far as the bad casing, it happens, good that they took care of you Yeti, specially that they got it done prior to the race.