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Avalanche is doing FOX DHX 3/4/5.0 SSD mod/Tune now.

bullcrew

3 Dude Approved
http://www.avalanchedownhillracing.com/Fox DHX/Fox DHX 5.0 Speed Sensitive Adjuster Kit.htm


Well craig is doing fox Dhx 3, 4,5 and van. I like the idea of the Dhx 5.0 for the Sunday so I can turn the bottom out adjuster making it semi position sensative and progressive and have custom tune with the propedal adjuster adjusting low speed now.


Fox DHX 5.0/4.0 and VanRC Speed Sensitive DamperAdjuster Kit

Replaces ProPedal Adjuster with a low speed compression adjuster and custom valved high speed piston system in the existing Foxpiggyback housing. This conversion complements thalved main piston to completely convert the DHX/VanRC to a true speed sensitive damper.

Includes revalve and setup for rider,frame and conditions.

Also includes complete rebuild service,new improved seals,oil,nitrogen charge and typical wear parts* included in price

*(Typical wear parts: shaft seal,dust scraper,shaft bushing,reducer DU bushings,and o-rings)

Optional:

Shape factor bottom-out bumper (Available now)

Reservoir Volume Expansion Kit,standard length or extended length (Available Soon).

Not available as a self install kit.

Fox DHX 5.0/4.0 and VanRC Speed Sensitive Damper (SSD) Adjuster Kit and Revalve/Rebuild

Shock must be sent in to receive
 
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bullcrew

3 Dude Approved
Posted a link to the top of the first post.

It looks to be $199, I was downloading the tech manual to the tablet and saw it listed on there. I have a dhs 5 for the sunday im sending in.

Talked to craig about it the dhx lineup plays out like this, the dhx 3 is internal adjustability only no knobs, the 4 has the PRo pedal so that's the slow speed and the 5 will be the same as the 4 with the exception it will have bottom out which can be turned on if you want a smidge more progressiveness for certain frames and all the way out will be total speed sensative.

The high speed will be internal low speed will be propedal and it will be custom tuned for weight, spring, bike and rider style.
It gets a bunch of stuff gutted and a bunch of new stuff inside.

There will be 3 options for the resevoir one will be stock, one will be the inside will be modified to have almost twice the capacity for nitrogen and the 3rd will be a longer reservoir as well as the bottom out knob possibly customized and anodized.
 
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stumpjump

Monkey
Sep 14, 2007
673
0
DC
Been on the table for about 3 years. Bummer it didnt pan out quicker. I ended up just doing the RC4 mod.
 

bullcrew

3 Dude Approved
The hi/lo will be nice but it won't be for everyone and considering now anyone can take a fox Dhx and have it modified completely to this and the fact there's probably half a million Dhx shocks floating g around (half sitting in toolboxes like mine).
It can now come out and play.
Basically a mini avy.
 

bullcrew

3 Dude Approved
Lol I snagged my Dhx for free a while ago so its worth it. :D

Yeah the tune isn't for just the Sunday its any Dhx for all the bikes out there. Fully tuned and done for rider with alot of modifications and stuff made and replaced making it speed sensitive and custom valved for rider.
 
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tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
Just came back from riding some gnarly trails and the Vector HLR fcking blew my mind out.

The best shock I've ever ridden, absolutely amazing.
 

bullcrew

3 Dude Approved
Just came back from riding some gnarly trails and the Vector HLR fcking blew my mind out.

The best shock I've ever ridden, absolutely amazing.
That's whats so great about SSD (speed sensative damper) it acts the same when deeper in the travel its consistant. The main reason that fox dhx shocks can feel like the xfusions and the rest now as well as be custom tuned from the start for $199. Cheap for a good upgrade.
 

tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
That's whats so great about SSD (speed sensative damper) it acts the same when deeper in the travel its consistant. The main reason that fox dhx shocks can feel like the xfusions and the rest now as well as be custom tuned from the start for $199. Cheap for a good upgrade.
Yeah.

The main advantage I can see for the X-Fusion is that it not only has LSC adjuster, but also HSC adjuster and volume adjust for the IFP. Much more tuneable on the trail. But Craig knows his shiat so if anyone is riding a POS DHX they can upgrade for cheap.
 

tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
complete opposite of my findings...what the hell are you comparing it to?
I've used DHX, Roco WC, Vivid coil and this Vector HLR

I'd say: Vector > Vivid > Roco WC > DHX

I need to get my hands on a CCDB to compare. Might be the only non tuned shock with similar performance.
 

bullcrew

3 Dude Approved
Ccdb is a great shock, I ran it recently as well as vivid air and rc4.
Under my belt so far is, stratos helix pro, El Jeff, several avalanches (dhs, woodie and chubbie), 5th element and one avalanche modded, MARZOCCHI rock wc and wc air and tst, fox dhs 3/5.0 and rc4, cane creek double barrel, vivid air, fox dhx air, romic, vivid 5.1.

Got a fair amount of time on them as well as a ton of different frames I've ran and racked up some frequent rider miles on them over the course. There's definently some good things about alot of the shocks and some downsides to them some more than others and that's effected by the bikes leverage and curve as well as how poorely people can tune a shock or set ot up. Give the kids too many dials and they will play. (I'm guilty of thi, screwed myself up on more than one occasion lol)

I still li,e a solid custom tuned shock set where it needs to be and then fine tune low speed and rebound. I like my avys with hi/lo and even then internally the high speed shim stack still controls 70% of the flow the hi speed adjuster controls 30% and can be made to blow off easily with a soft spring on the blow off. Makes the tops of square edge hits smooth out.

Pretty excited to get my dhx back, its the one shock I've never really liked there were ti es the progressiveness was nice but it was not a majority or most of.

I like the fact the bottom out can be backed off and the shock os total speed sensative but when I want it to ramp and pop I can rutn the bottom out in and make it feel like I increased the spring rate a smidge.
 
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bullcrew

3 Dude Approved
So went and looked for the dhx tech page and there's really'intresting data on How the fox ramps up as well as internal pressure of the modded and extended resevoirs and new Internal seals dust wiper and bottom out bumper.

The pressure internally that a stock dhs reaches in the platform (reservoir) at bottom out
A dhx 5.0 with 3" stroke
Stock PS I 1500+
No bottom out 625
Modified 380
Extended resevoir 225

The stock is for regressive, no bottom out and modified is for regresive to linear
Modified is for linear to progressive
And extended reservoir is for progressive to rising rate



http://www.avalanchedownhillracing.com/Fox DHX/Fox DHX 5.0 Speed SensitiveTechnical.htm
 

Sov

Chimp
Jan 1, 2008
73
19
Adelaide, Australia
^^^The reservoir pressure curves are interesting. Realistically though, you will never see 1500psi as the bump stop will never compress down to zero. I don't know how much it will compress down to - say 0.25"? If this is the case, then the resi pressure you'd get at bottom out would be roughly 800 psi, or equivalent to a a 300lb/in spring ramping up to a 350lb/in spring. Pretty subtle I reckon.
 

staike

Monkey
May 19, 2011
247
0
Norway
Realistically though, you will never see 1500psi as the bump stop will never compress down to zero.
Oh yes it will. Tried compressing the shock without a spring on before? It's fairly easy to squeeze it out of the way on the DHX.
 

Sov

Chimp
Jan 1, 2008
73
19
Adelaide, Australia
Oh yes it will. Tried compressing the shock without a spring on before? It's fairly easy to squeeze it out of the way on the DHX.
Yeah but with a spring around the bump stop, it doesn't really have anywhere to go does it?

I'm a bit of a hack rider and even with an undersprung DHX, I never heard any metal on metal bottom outs so I'm assuming that I never actually achieved full travel.
 

tacubaya

Monkey
Dec 19, 2009
720
89
Mexico City
Yeah but with a spring around the bump stop, it doesn't really have anywhere to go does it?

I'm a bit of a hack rider and even with an undersprung DHX, I never heard any metal on metal bottom outs so I'm assuming that I never actually achieved full travel.
Springs are able to compress the same amount (or more) as your shock stroke, else they would bind.
 

staike

Monkey
May 19, 2011
247
0
Norway
Yeah what he meant was the rubber bottom out bumper. With the springretainer installed it will never be totally flat. So if you have a 3" stroke shock you will actually never be able to compress it more than i.e. 2,9" before the rubber bumper won't get any flatter. But if you look at the graphs the line stops at ~2,95". So maybe they did the testing with the rubber bumper and spring retainer installed. I have no idea how they tested it though.
 

Mark

Chimp
Oct 8, 2001
25
0
England
Does anyone know if the modified and extended reservoir mods are applicable to the Van RC as well as the DHX 4 & 5? I've read the technical info on the Avy site but it doesn't seem all that clear to me regarding the Van RC.

Also, the Avy site states - "VanRC has Modified High Speed Adjuster Valving with wider range 22 click low speed adjuster"

Not sure what "modified high speed adjuster valving" means?

Thank you.
 
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Oct 14, 2001
67
8
Colchester, Ct
Does anyone know if the modified and extended reservoir mods are applicable to the Van RC as well as the DHX 4 & 5? I've read the technical info on the Avy site but it doesn't seem all that clear to me regarding the Van RC.

Also, the Avy site states - "VanRC has Modified High Speed Adjuster Valving with wider range 22 click low speed adjuster"

Not sure what "modified high speed adjuster valving" means?

Thank you.
The VanRC is Fox's redesigned DHX that has the the Propedal valve removed and replaced it with a high speed regressive blow-off style valve with a very limited external low speed adjuster. This makes the VanRC a speed sensitive damper but with emphasis on pedal performance because of the low speed threshold of the Belleville spring valve set-up in the high speed adjuster valve and limited low speed adjuster range. Since the Propedal has been removed, The reservoir now uses a non adjustable fixed charge system and no longer has the need for the Bottom-out adjuster volume reducer feature. The internal volume is now much larger with these features remove and would be similar to the modified DHX 5.0 reservoir volume. The DHX 4.0 volume does not have the Bottom-out features as well so the volume need not be modified, but will except the extended reservoir cap when available.

We have developed a modified version of VanRC valve that uses shimmed high speed valving and a wider range low speed adjuster for more sensitive low speed performance and more progressive high speed feel while still allowing blow-off on square edged bumps. This now allows us to revalve the main piston valving to complement the redesigned adjuster system as we have done with the DHX. The reservoir is charged with fixed nitrogen pressure, but an optional extended reservoir cap will be available soon to minimize pressure ramp-up as we have done with the DHX. Check our website for updates on availability and details on the VanRC and DHX Speed Sensitive Damper (SSD) Avalanche Advantage program develops. We plan on expanding these modifications to all models of the DHX.

 
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bullcrew

3 Dude Approved
The VanRC is Fox's redesigned DHX that has the the Propedal valve removed and replaced it with a high speed regressive blow-off style valve with a very limited external low speed adjuster. This makes the VanRC a speed sensitive damper but with emphasis on pedal performance because of the low speed threshold of the Bevel spring valve set-up in the high speed adjuster valve and limited low speed adjuster range. Since the Propedal has been removed, The reservoir now uses a non adjustable fixed charge system and no longer has the need for the Bottom-out adjuster volume reducer feature. The internal volume is now much larger with these features remove and would be similar to the modified DHX 5.0 reservoir volume. The DHX 4.0 volume does not have the Bottom-out features as well so the volume need not be modified, but will except the extended reservoir cap when available.

We have developed a modified version of VanRC valve that uses shimmed high speed valving and a wider range low speed adjuster for more sensitive low speed performance and more progressive high speed feel while still allowing blow-off on square edged bumps. This now allows us to revalve the main piston valving to complement the redesigned adjuster system as we have done with the DHX. The reservoir is charged with fixed nitrogen pressure, but an optional extended reservoir cap will be available soon to minimize pressure ramp-up as we have done with the DHX. Check our website for updates on availability and details on the VanRC and DHX Speed Sensitive Damper (SSD) Avalanche Advantage program develops. We plan on expanding these modifications to all models of the DHX.
What he said, btw the Sunday is silent and feels really solid through the range with the dhx 5 modded. I kept forgetting it as the dhx on it, it rode like my chubbie and only remembered when I'd get off the bike and set it down.

That's saying alot I am not a fan of fox dhx shocks, don't like the harsh ramp up always felt like I had to buy a bike with 10" of travel just to get 8" usable the last bit was way too harsh as it packed up.
 

missingLink

Chimp
Apr 14, 2006
39
3
Hey Bullcrew, can you offer some more feedback between the x-fusion and chubie? I currently have an avy chubie and really like it but I'm thinking about a vector air hlr to save some weight and have a little more adjustability with the air spring. Does the vector hlr come close to the chubie?
Thanks for any info.
 

Sandwich

Pig my fish!
Staff member
May 23, 2002
21,073
5,986
borcester rhymes
I have literally three very short runs on my woodie and I am so thrilled to be back on avalanche after the nightmare of a shock the DHX was. I haven't spent a ton of time on cane creeks or elkas, but I'm happy to be a member of the avy cult again....they just work!
 

bullcrew

3 Dude Approved
Sorry ill post up tomorrow some feedback. Been doing head gaskets and cld on land rover.

As far as being on avy stuff I agree what a consistent part that just works and I will say the Dhx mod is pretty d@MN insane how good it feels.

As far as a vector air and the woodie I have no time on a vector air yet and a bit on the vector coil which is a pretty nice shock.
 

Steve M

Turbo Monkey
Mar 3, 2007
1,991
45
Whistler
This is a really cool mod IMO - the DHX/Van RC are really a very solid chassis but with some weird characteristics, cool to see Avalanche taking advantage of that and reworking the less than perfect parts.
 
Oct 14, 2001
67
8
Colchester, Ct
So went and looked for the dhx tech page and there's really'intresting data on How the fox ramps up as well as internal pressure of the modded and extended resevoirs and new Internal seals dust wiper and bottom out bumper.

The pressure internally that a stock dhs reaches in the platform (reservoir) at bottom out
A dhx 5.0 with 3" stroke
Stock PS I 1500+
No bottom out 625
Modified 380
Extended resevoir 225

The stock is for regressive, no bottom out and modified is for regresive to linear
Modified is for linear to progressive
And extended reservoir is for progressive to rising rate

We added this to help clear up any questions:

Replaces ProPedal Adjuster with a low speed compression adjuster and custom valved high speed piston system in the existing Fox piggyback housing.
This conversion complements the revalved main piston to completely convert the DHX/VanRC to a true speed sensitive damper.​



Technical Discussion
Why change out Propedal valve in the DHX?....The design of the Propedal creates a great position sensitive shock. As the pressure in the shock goes up the propedal valve gets harder to open, this creates more compression damping. The pressure can be increased 3 ways, first my adding more air pressure to the schrader valve, second as the shaft compresses, the displaced oil compresses the reservoir floating piston down, which drives up the pressure in the reservoir, and lastly the chamber compensation bottom out can be dialed in to decrease the reservoir volume and thus cause the pressure to be driven up even faster as the shaft compresses. The Propedal adjuster allows the rider to compensate for the pressure on the valve by applying opposite spring pressure to the valve reducing the force required to overcome this internal pressure and allowing the valve to blow-off more easily.

So this all sounds great but in a real world where courses and terrain are not perfectly smooth and void of square edge holes, this is where the Propedal system fails to allow the valve to blow-off. When the shock hits square edge bumps deep in the stroke the valve becomes harder to blow-off and is actually getting firmer the deeper it gets in the travel (Position sensitive damper).

This is why the Speed Sensitive Damper (SSD) is preferred, as the shaft speed needs to increase the compression adjustment valve needs to blow-off when the bumps become square edged or what we call high speed hits. This creates the need for the conversion and replacement of the propedal system to a shimmed ported valve. Since the shim stiffness is not affected by the build up of pressure in the reservoir, the shims can create damping at low and medium speed compression hits and be valved to blow-off when higher shaft speeds occur thus allowing the damper to smoothly resist the square edged hits. Because the main piston was valved for a very progressive position sensitive Propedal valve we can now revalve the main piston to contribute to the compression circuit and due to the decreased ramp up in the overall spring rate of the damper, the rebound stack can be revalved to be more linear . The main piston can now control it's 70% share of the compression damping giving us many more tuning options for rider set-ups. Rebound can be tuned to be more reactive on small bumps and provide lift where needed while preventing that pogo stick feel. Increased reservoir volume reduces pressure build up deep in the stroke, reducing heat build-up and increased oil and seal life. Optional reservoir volume systems available as shown below:





For a 1/2 inch diameter shaft, 1500 psi equals 294 lbs extra spring force
in other words for a 300 lb/in spring at 3 inches of stroke, the spring rate would increase to 400 lb/in.


What does all this mean? For regressive set-ups it might be good to add a bit more compressive force at the end of the stroke, but this does not come at no cost, as the shock compresses rapidly the reservoir also heats up and causes the nitrogen pressure to even further increase. Even though the propedal valve that was activated by this pressure increase has been removed, the seals, the o-rings and the oil have to deal with much higher pressures then needed. Typical initial nitrogen charge of 160 psi is enough to prevent internal cavitation and allow the shock to have proper damping. So generally for most shock set-ups it is advantageous to keep the pressure as low as needed and prevent the pressure from ramping up as the shock is compressed.​
 
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bullcrew

3 Dude Approved
OK got some ride time on it and yeah its what you'd expect. Flawless and a wolf in sheep's clothing.

Been out diggin a bit and still have more to cut away on the drop but the take off os where the bike is uptop and the landing is by the board past the trees. Shocks been flawless on the drops and no hangups on the rocks and chatter. I'll grab more pics and feedback.





 
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Optimax150

Monkey
Aug 1, 2008
208
0
Japan
That was a very good explanation of the difference between a SSD and a position sensitive dampner, from Craig. So which one would a MX tune by Push be?