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Time to build my own DH frame

Tetreault

Monkey
Nov 23, 2005
877
0
SoMeWhErE NoWhErE
im just going to befriend a welder and a machinist and get them to build me a frame. They enjoy beer like everyone else right?

I'm going to really miss this section of the dh/fr culture. Fully custom steel bikes are the coolest stuff out there

 

buildyourown

Turbo Monkey
Feb 9, 2004
4,832
0
South Seattle
isn't purgatory still around? ]
Yeah, he's done. It was a side gig. I emailed him last month about getting a frame or even scoring one of his custom derailuers and he said he was out.
Bummer.
It really does seem that there is a hole in the market for great handling short travel bikes. Just not enough demand for anybody to make highend frames for people who actually know how to ride. It's a lot easier to sell 6" bikes with 14.5" BBs to dentists on MTBR
 

jonKranked

Detective Dookie
Nov 10, 2005
85,854
24,445
media blackout
It really does seem that there is a hole in the market for great handling short travel bikes. Just not enough demand for anybody to make highend frames for people who actually know how to ride. It's a lot easier to sell 6" bikes with 14.5" BBs to dentists on MTBR
A - call FTW, or mickey. they'll make you whatever you want.

B - gotta pay the bills somehow.
 

buildyourown

Turbo Monkey
Feb 9, 2004
4,832
0
South Seattle
someone that didnt know bikes could build it for you for less than someone that does.
Yeah, but it won't be very nice. There is a lot more tooling involved in building a proper bike than most people think. The average skilled weldor might agree to the project, but won't understand how straight a bike needs to be to ride well. Welding tubes together is easy. Getting them in the right place is the tricky part. Mitering is also much more labor intensive than it appears. The average fabircator has zero experience with thin gauge heat treated tubing and doesn't have the tools or the skills to miter a tube tight enough to build a straight frame.
You estimate of machining time on the links is way off too. Again, it requires an investment in tooling and programming.
I'm saying this as someone who welds and machines for a living, and has built lots and lots of bikes.
 

Sandwich

Pig my fish!
Staff member
May 23, 2002
21,061
5,970
borcester rhymes
Yeah, he's done. It was a side gig. I emailed him last month about getting a frame or even scoring one of his custom derailuers and he said he was out.
Bummer.
It really does seem that there is a hole in the market for great handling short travel bikes. Just not enough demand for anybody to make highend frames for people who actually know how to ride. It's a lot easier to sell 6" bikes with 14.5" BBs to dentists on MTBR
it's also pretty easy to sell all kinds of **** to them. I know none of the groms I rode with could afford $3600 brooklyns fully equipped with avy gear, but they got sold. Hell, I saw a dude slow-poking around at highland with two little kids, one on a remedy, the next on a slash, and he himself on a session 9.9 or at least 9. Had to be $10-15g worth of bike there, and none of them had the look of an experienced rider (t-shirts and khaki shorts). Maybe they were all demos, but it didn't look it.
 

Tetreault

Monkey
Nov 23, 2005
877
0
SoMeWhErE NoWhErE
You estimate of machining time on the links is way off too. Again, it requires an investment in tooling and programming.
I'm saying this as someone who welds and machines for a living, and has built lots and lots of bikes.
by far a understated generalization on my part. I was more so trying to get the point across that there has got to be people out there where you could source different amounts of labour and tooling to people with lots of experieince with it and that are efficent at it, thus less time per person per part would amount to something ridable and well made for a non astronomical price.

I know none of the groms I rode with could afford $3600 brooklyns fully equipped with avy gear, but they got sold. Hell, I saw a dude slow-poking around at highland with two little kids, one on a remedy, the next on a slash, and he himself on a session 9.9 or at least 9.
I've seen this far too often in whistler. I remember one time specifically, It was when the Intense M3 just came out (a few years ago) Some 18 year old kid had one in the que line with full raceface diabolus, chris king on mavic, fox 40, a full dainese kit and a troy lee. I have to give it to him he looked boss, and probably had $8,000+ just on him in bike/kit. I expected him to just be a ripper after riding the chair up with him and chatting. Sure enough i blew by him on aline riding my beat to **** Rocky RMX with a bucket helmet on. Nothing against the kid, he was out riding and having fun which is what we all do, but its always been that the majority of money doesn't actually go to the guys that ride well, well because we have ****ty jobs due to riding so much.

now if only we could figure out a way to funnel some of that money into racing...
It could happen if these people's kids stay involved. A few stoked parents with stacked wallets could lead to awesome things in the ameture circle
 

xy9ine

Turbo Monkey
Mar 22, 2004
2,940
353
vancouver eastside
given the $$ available in the allmountainy / mid-travel market, i'm surprised no pseudo-custom / craft builders haven't cropped up yet. i want a fillet brazed steel 6x6 w/ 65* ha, 13" bb, 16.5" cs. someone make me one now! perhaps w/ a pinion gearbox...
 

Sandwich

Pig my fish!
Staff member
May 23, 2002
21,061
5,970
borcester rhymes
given the $$ available in the allmountainy / mid-travel market, i'm surprised no pseudo-custom / craft builders haven't cropped up yet. i want a fillet brazed steel 6x6 w/ 65* ha, 13" bb, 16.5" cs. someone make me one now! perhaps w/ a pinion gearbox...
is there a reason you want fillet brazing, or are you just being silly?
 

shirk007

Monkey
Apr 14, 2009
499
354
given the $$ available in the allmountainy / mid-travel market, i'm surprised no pseudo-custom / craft builders haven't cropped up yet. i want a fillet brazed steel 6x6 w/ 65* ha, 13" bb, 16.5" cs. someone make me one now! perhaps w/ a pinion gearbox...
https://www.facebook.com/bicyclefabrications

The guys that took over SWD are getting in that realm.

I finally have the space to learn to braze, by the end of the summer I'll be playing with making something myself. Start with a lugged ht commuter and work my way up to a am low travel rig.
 

buildyourown

Turbo Monkey
Feb 9, 2004
4,832
0
South Seattle
by far a understated generalization on my part. I was more so trying to get the point across that there has got to be people out there where you could source different amounts of labour and tooling to people with lots of experieince with it and that are efficent at it, thus less time per person per part would amount to something ridable and well made for a non astronomical price.
Experienced bike builders are excellent fabricators. They are extremely effecient and resourceful. Some of the most ingenius tooling I've ever seen has come from framebuilders. Do the math on what a bike costs. They all work for less than minimum wage. Good weldors can make $25-30/hr.
 

OGRipper

back alley ripper
Feb 3, 2004
10,650
1,121
NORCAL is the hizzle
Zenki, this sounds like a cool project and I'm curious to see how it goes. Keep us posted.

As for custom bikes, there are tons of custom mtb builders, it's just that not many are doing suspension bikes, and even less that make long travel rigs. Most of the hot suspension technology is protected by patents, the upper end of the market is all about carbon these days, and the quality of production bikes is generally very high (certainly as compared to the period when custom bikes were more popular).

It's just super hard to compete on the things that matter to most people: Price, suspension performance, and quality. Exclusivity matters to some people too, but apparently not enough - if there was more of a market there would be more builders addressing the need.

Either that or I'm wrong and there is a huge, untapped market ready to throw down big dough for custom steel single pivot DH bikes.
 

Tetreault

Monkey
Nov 23, 2005
877
0
SoMeWhErE NoWhErE
Experienced bike builders are excellent fabricators.
Inform me where i said they were not?
They are extremely effecient and resourceful.
Again.... where did anyone argue this
Some of the most ingenius tooling I've ever seen has come from framebuilders.
hmmmmm...
Do the math on what a bike costs.
what math? i can see price lists everywhere
They all work for less than minimum wage. Good weldors can make $25-30/hr.
I'm not trying to discredit frame builders but the way you describe it is as if they are the best metal fabricators on the planet and do magical work that no one else could complete. i think you have missed my origional point and we are no where near the same discussion anymore. I talked about contracting out various points of production to people in various trades to build a frame. In an efficient and unique way that someone without skills such as welding or machining could get something build custom, locally. It would be a project, with you as the master mind and other people doing the fab work, you would bring it together like a puzzle in the end.
well, considering people are throwing down big dough for mass produced bikes...
that's the point i think it's gotten to, carbon is great, but holy ****ing **** i've rode steel and aluminum for years and never once thought about the "vibration" my front triange was making (according to sam hills new demo video) and thought wouldnt it be great if i could spend another thousand dollars and have this go away.
 

norbar

KESSLER PROBLEM. Just cause
Jun 7, 2007
11,367
1,605
Warsaw :/
they're doing more track bikes these days. but last i heard their phones were disconnected.
I'm always surprised how some bmw owners I know trough my ex work or parents try to outspend each other in their bmw frenzy. That couldn't be bad for biking ;)
 

kazlx

Patches O'Houlihan
Aug 7, 2006
6,985
1,957
Tustin, CA
A good fabricator could build a trick DH or AM suspension rig. It's certainly not rocket science. Design is another animal. That's where the experience comes in. But if you knew exactly what you wanted down to specs, finding someone to build it shouldn't be that hard. Machine work is probably what would cost you the most....

I'm sure someone that can build a trophy truck can build a bike.
 

OGRipper

back alley ripper
Feb 3, 2004
10,650
1,121
NORCAL is the hizzle
well, considering people are throwing down big dough for mass produced bikes...
I don't want to discourage anyone from making cool stuff. I just don't see a big opportunity out there for a profitable custom DH bike business. It's a relatively small market, and only a small portion of that market actually pays retail. You're competing with the bro-deal, not retail pricing. It would be hard to break even let alone make a profit. If that's not true, where are all the boutique DH builders?
 

Tetreault

Monkey
Nov 23, 2005
877
0
SoMeWhErE NoWhErE
they left due to marketing, not the product itself

Edit: also no one is going to get rich pumping out frames from their garage, what we need is one of those loopy earthy types thats good with his(or her) hands and just loves building cool **** and selling it for $2500

edit 2: what about that majin guy from south america or where ever? building decent stuff out of his garage for like 500usd? get him to stock up a geo and deign a little better then what he had and start pumping those things out like crazy.
 
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aenema

almost 100% positive
Sep 5, 2008
306
111
Local bike shop owner is trying to start up his own company with a steel is real approach. He has a 29'er DH righ that is amazingly purdy (he is a tall dude) and is trying to get a grant to get production rolling. He is the same guy who is refreshing the old Rotec bike cross threaded on Ridemonkey not long back. I don't really want a 29'er DH bike but am in full support of his ambitions.

http://us1.campaign-archive1.com/?u=dd81f0983337e15d74d37937c&id=d7d18d2a6c&e=f51d10e633
 

aenema

almost 100% positive
Sep 5, 2008
306
111
Looks even better in person. Doesn't help that he has some nice parts bolted to it also but it is a beautiful blend of the industrial steel look and elegance. I will never stop loving the small sized tubing the steelies can get away with either.
 

xy9ine

Turbo Monkey
Mar 22, 2004
2,940
353
vancouver eastside
is there a reason you want fillet brazing, or are you just being silly?
just a fetish stemming from the local early days - i used to (and still do, for that matter) lust after the early fillet brazed brodies, rocky mountains & offroad toads. i'd gladly trade a few ounces of brass for the aesthetic.
 

ZenkiGarage

Monkey
Jan 9, 2007
341
0
Portland, Or
I can fillet braze, but it takes so much time, it's not really worth it for me on experimental frames. There's nothing like a brazed frame! I really wanna do a fillet brazed stainless steel hardtail chopper frame then polish it all out.
 

DirtMcGirk

<b>WAY</b> Dumber than N8 (to the power of ten alm
Feb 21, 2008
6,379
1
Oz
So, how many of you guys are into DIY bondage rooms? Seems about like the same fetish level dedication!
 

ZenkiGarage

Monkey
Jan 9, 2007
341
0
Portland, Or
Just a little update:
Main frame is done. Will start on the swinger Tuesday. Changed up my geometry a little. Added a few other unconventional features. Should have it all done by next weekend.