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Manitou Dorado Air Spring Issue

BMCarter

Monkey
Oct 10, 2007
297
0
Santa Barbara
Short version first. When I add air to the fork is only pressurizing the negative air chamber, not the positive. The more air I put in the fork, the more it sinks down into the travel. Picture attached is with ~70psi in the chamber. Also it is having issues self-equalizing the chambers. Is this a common issue? Any suggestions? I think I'm just going to take the entire thing apart and clean/re-assemble it per the Manitou instructions. Anyone have any other tips?

The long version is that the fork has recently been acting up pretty badly. It's ride characteristics change dramatically during a run, can go from feeling too soft at the start, to being way too firm at the bottom, or vice versa. I have also noticed that when I take air out of the fork with a pump, the gauge drops down 5-10psi and then creeps back up to sometimes even more than it read before. It is really strange, and makes me think that something is up with the self-equalization parts.

Any input?

Thanks,
Brent
 

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voltaren

Chimp
May 21, 2013
16
5
your short and long versions are the same length. i know nothing worth suggesting with your doradp, though, cause im a ****ing gaper.
 

daisycutter

Turbo Monkey
Apr 8, 2006
1,657
129
New York City
Don't keep the gauge on and compress the fork. Both Cc and manitou say you are not supposed to do thisvinntheir manuals as it messes with the self equalizing f the positive and negative chambers of the shock.
 

Kanye West

220# bag of hacktastic
Aug 31, 2006
3,741
473
Just rebuild the check valve. It's simple. Undo the seal head and it's housed in the main air piston. Pay very close attention to the volume of oil that goes into the air chamber.
 

BMCarter

Monkey
Oct 10, 2007
297
0
Santa Barbara
Got it sorted late last night. The poppet/check valve was the culprit.

I'm not sure how it happened, but the "air valve shaft" or whatever Manitou calls that rod that actuates the poppet valve to open the flow of air to the main chamber wasn't set right. Could have been wrong from the factory, or I guess the poppet could have tightened up somehow (not sure how).

The rod was recessed below the top of the air valve (proper spec is 1mm protruding) which meant my pump wasn't fully opening the poppet valve, thus only pressurizing the negative chamber and causing the weird creeping of air between the two chambers. Seems fine now, positive chamber pressurizes, and when you dump air out of it there is no delayed equalization taking place.