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Frankenbrakes and brake improvement discussion

buckoW

Turbo Monkey
Mar 1, 2007
3,787
4,729
Champery, Switzerland
Discovered a frankenbrake by none other than Cornelius Von Kaplfinger himself. He’s running a TrickStuff lever married to a Magura caliper. A bit of a head scratcher really because; I was under the impression that ZOMG TRICKSTUFF IS THE GREATEST BRAKE EVERRR!1!!11!!!! And also so far as I understood he owned both Intend and TrickStuff. Which makes him running a frankenbrake a bit more surprising IMO.

I guess either (a) I’m armchair reading into this way too much (b) he’s running an experiment to see where other mfrs are at (in which case why show it in such a public way) or (c) even the owner of the company couldn’t source a set of the brakes his own company makes for himself. Discuss...View attachment 151860View attachment 151861
He definitely doesn’t own Trickstuff and I saw a few German guys this summer riding that combo. I asked one guy in Chatel and he said they were even more powerful than stock Trickstuff.
 

jstuhlman

bagpipe wanker
Dec 3, 2009
16,694
13,044
Cackalacka du Nord
Quick question for the Cura 2 owners: what rotors are you running? A friend bought a set and has Shimano centerlock hubs, so he was considering running them with the two-piece, 180mm XT rotors. Since the brakes haven't arrived yet, he asked me if the calipers would contact the rotor's alloy carrier.

He previously had the Formula The One brakes and he had issues with other Shimano Centerlock rotors, hence the question.
i've run both xt rotors and formula rotors with no issues. 6 bolt though...
 

Flo33

Turbo Monkey
Mar 3, 2015
2,067
1,306
Styria
Discovered a frankenbrake by none other than Cornelius Von Kaplfinger himself. He’s running a TrickStuff lever married to a Magura caliper. A bit of a head scratcher really because; I was under the impression that ZOMG TRICKSTUFF IS THE GREATEST BRAKE EVERRR!1!!11!!!! And also so far as I understood he owned both Intend and TrickStuff. Which makes him running a frankenbrake a bit more surprising IMO.

I guess either (a) I’m armchair reading into this way too much (b) he’s running an experiment to see where other mfrs are at (in which case why show it in such a public way) or (c) even the owner of the company couldn’t source a set of the brakes his own company makes for himself. Discuss...View attachment 151860View attachment 151861
A few things:

Trickstuff is owned and run by Klaus Liedler.

Kornelius Karpfinger worked there and was involved in the design and development of the Direttissima. He is/runs Intend now.

Both are active members of the forum at www.mtb-news.de and especially Klaus is very helpful regarding all aspects of brakes. He usually tests every contemporary serious brake on the market.

On that forum there is a big Frankenbrake movement going on and Klaus and other Trickstuff employees are actively contributing data and help for those projects.

I'm too lazy to take a look now, but from memory the Trigura combo offers a greater hydraulic leverage at a smaller price.

If you're really curious shoot Kornelius an email, he will answer.
 

spocomptonrider

sportin' the CROCS
Nov 30, 2007
1,412
118
spokanistan
^thanks for the informative post, unfortunately I can’t wade through that forum as ich bin Ausländer und spreche nicht gut Deutsch.

I stand corrected, don’t know why I thought he was at the helm of TrickStuff also. The above answers clear this up perfectly. The guy strikes me as the quintessential German, no amount of machining or tinkering is too much, it’s amazing. Looks like an awesome setup not sure how a guy would get his hands on the levers though.
 
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Udi

RM Chief Ornithologist
Mar 14, 2005
4,915
1,200
If it were purely about peak force / peak leverage, the M820 would be all the brake anyone ever needed.

I'd say the setup is a matter of budget-conscious experimentation. The true flagship product from that company is the DRT / Maxima lever assembly. Reasons to use a Piccola lever would be budget and/or leverage incompatibility with the intended slave caliper. A quick skim of spreadsheet numbers show that trying to use the MT5 / MT7 caliper with the DRT lever would likely net excessively long throw.

There are also however features of the TS caliper which are strong contributors to the functional consistency, throw length, and reliability / longevity of the brake. These factors are not replicated simultaneously in any alternative caliper currently available, at least which I'm aware of.
 

Flo33

Turbo Monkey
Mar 3, 2015
2,067
1,306
Styria
^thanks for the informative post, unfortunately I can’t wade through that forum as ich bin Ausländer und spreche nicht gut Deutsch.

I stand corrected, don’t know why I thought he was at the helm of TrickStuff also. The above answers clear this up perfectly. The guy strikes me as the quintessential German, no amount of machining or tinkering is too much, it’s amazing. Looks like an awesome setup not sure how a guy would get his hands on the levers though.
If you have any specific questions I'm happy to translate and/or help. Levers can be ordered separately directly at Trickstuff.

Ich bin auch ein Ausländer - Austrian ;)
Karpfinger btw went to university in Vienna.


And all that Udi said. The really cool feature of the DRT is the consistency. This brake always behaves in the same way. And that's a good way. I love the short throw and power and consistency. And the lever feel - every riding buddy of mine with not two hamfists wants to squeeze it at least once during a ride.
 
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knax

Chimp
Nov 1, 2004
37
8
germany
If it were purely about peak force / peak leverage, the M820 would be all the brake anyone ever needed.

I'd say the setup is a matter of budget-conscious experimentation. The true flagship product from that company is the DRT / Maxima lever assembly. Reasons to use a Piccola lever would be budget and/or leverage incompatibility with the intended slave caliper. A quick skim of spreadsheet numbers show that trying to use the MT5 / MT7 caliper with the DRT lever would likely net excessively long throw.

There are also however features of the TS caliper which are strong contributors to the functional consistency, throw length, and reliability / longevity of the brake. These factors are not replicated simultaneously in any alternative caliper currently available, at least which I'm aware of.
I was running DRT levers with MT5 calipers for some time, and I can 100% confirm what @Udi says. Lever throw was longer than what I would have liked, so I had to run the levers quite far out or otherwise they would touch the grip before the brake bites. But what bothered me even more was the fact that the bite point was varying noticeably, especially for the rear brake, and this could not be cured with a proper bleed. I attributed this to inconsistent piston rollback, which becomes more noticeable due to the small MC diameter and high LR of DRT levers. I heard people say MT7 calipers are supposed to have less piston rollback (due to different piston seals and/or slightly different shaped seat for the seals), so the results with MT7 calipers might be better, but I am not sure about this.
After a couple of months I ended up getting DRT calipers, and the brake has been flawless ever since. Short lever throw, and the bite point is always at the exact same spot. I have been riding the brakes for four seasons now, and they still work like on the first day. Perfection here really comes from the system lever/caliper.
 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
What are you guys' thoughts on running the Hayes Dominion A4 for street trials riding? That's Danny Mac style. We generally run MT5 or 7, but I'm getting fed up with the levers (they flex too much and now they're starting to leak). Don't like Shigura for the troublesome Shimano levers either. So I was thinking of experimenting with something else, but I don't know of anyone in the trials world runs the Hayes.

Looking for massive lock-up power, with still some modulation. They hardly get hot, so generally run soft organic pads for ultimate bite when cold. They do see quite a bit of force going through them, much higher peak forces than more regular MTBing. This is what happens to a lot of the current Shimano calipters:
IMG-20201122-WA0004.jpg.b61e6f1862199f8d14edf331874519f5.jpg

So that has me a bit worried about their little set screws on the caliper. Seems like a potential weak point. Any armchair or real engineers want to give their thoughts about that?
 

6thElement

Schrodinger's Immigrant
Jul 29, 2008
15,967
13,219
What are you guys' thoughts on running the Hayes Dominion A4 for street trials riding? That's Danny Mac style. We generally run MT5 or 7, but I'm getting fed up with the levers (they flex too much and now they're starting to leak). Don't like Shigura for the troublesome Shimano levers either. So I was thinking of experimenting with something else, but I don't know of anyone in the trials world runs the Hayes.

Looking for massive lock-up power, with still some modulation. They hardly get hot, so generally run soft organic pads for ultimate bite when cold. They do see quite a bit of force going through them, much higher peak forces than more regular MTBing. This is what happens to a lot of the current Shimano calipters:
View attachment 153004
So that has me a bit worried about their little set screws on the caliper. Seems like a potential weak point. Any armchair or real engineers want to give their thoughts about that?
My thoughts on that failure: "Oof"
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Real engineer who also has A4s. The set screw does introduce a stress concentration for sure, but that part of the mounting tab should be much more lightly loaded than the spot where that Shimano caliper failed. I don't think that particular concern should be an issue.

They fit the bill for quite a bit of power, with some modulation.
 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
Cheers for that! The top of the front mounting hole of my rear MT5 caliper is actually slightly hollowed out by the mounting bolt's head. Maybe I tightened it too hard, or not hard enough, or used too small/thin a washer. Using a bigger and thicker washer now. Now that I think of it, I did have somethinig similar with the Hope Trialzone I used before, so the bolt contact area itself must see a lot of stress too. Maybe too much of a gamble on the Hayes, for what they cost.

The TRP DH-R levers coupled to my current MT5 calipers would be an interesting alternative, but I can't find just the lever assemblies anywhere. Anybody tried Cura levers with MT5 calipers? Or, dare I say it, a cheapass non-servowave Deore 2-finger lever (BL-M4100)?
 
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Flo33

Turbo Monkey
Mar 3, 2015
2,067
1,306
Styria
Bike-Components has Direttissima levers in stock right now. If anybody wants to build a Trimula DRT/Cura4 beast.

 

Flo33

Turbo Monkey
Mar 3, 2015
2,067
1,306
Styria
No results for me, but looky looky! Maybe there is finally light at the end of the tunnel.

Gone...

And tbh its been like that all the time, you have to be quick. Retailers are getting small batches all the time, they are only gone pretty damn fast.

Trickstuff themselves have shut down their shop for 3 months to finally get the restructuring done after their uncontrolled growth during the last years. They are moving and hiring.
 

Wuffles

Monkey
Feb 24, 2016
157
98
My drunken purchase from 18 months ago finally arrived. Sandy Klaws came early this year. Guess I have to get my butt off the couch and go try them out.
 

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vinny4130

Monkey
Jun 11, 2007
454
215
albuquerque
I have a customer that has been waiting far to long for his set of piccola brakes, first it was 9 months which elapsed about the start of Covid really starting to reek havoc, then about 3-5 months later I sent another email to get an update. Answer, that will be about 50 more weeks, then about 1/3 of the way into that I get an email saying they are so backed up with orders they are shutting down to restructure. I called my customer to tell him the bad news and he says “well maybe I should order another pair in case I like them?” He is a great dude very patient, and has a great perspective on first world problems.
 

thebabbizarm

Chimp
Dec 4, 2020
3
7
Hi all, I'm new on here, though I've been a quiet lurker on this thread for some time.
Has anyone tried using (or got any theories on the viability of using) M4100 levers or T8000 trekking levers with a Shimano 4 pot or Magura MT5 caliper? Neither of these levers have servowave, so might solve some problems. But, they both have quite long lever blades so I guess the throw may end up quite deep?
 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
Hi all, I'm new on here, though I've been a quiet lurker on this thread for some time.
Has anyone tried using (or got any theories on the viability of using) M4100 levers or T8000 trekking levers with a Shimano 4 pot or Magura MT5 caliper? Neither of these levers have servowave, so might solve some problems. But, they both have quite long lever blades so I guess the throw may end up quite deep?
I just ordered M4100 levers to try out on my streettrials bike, coupled to my old MT5 calipers. Choose the 4100 as opposed to the T8000, because of slightly shorter levers. Should be here next week, so can let you know then.

(on a sidenote, didn't go for the Dominion A4 in the end, spoke to another trials rider who ran them, and his calipers started to leak badly past the pistons. Guess they're not really up to the abuse of constant forward/backword rocking and locked wheel slamming)
 
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jeremy_2640

Monkey
Oct 4, 2007
114
42
Melbourne
Anyone else had issues with Cura lever pivots wearing quickly - this is after 12months of use:


I was hoping it was the bushing that was worn but it's the lever.
 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
Anyone else had issues with Cura lever pivots wearing quickly - this is after 12months of use:


I was hoping it was the bushing that was worn but it's the lever.
That sucks. Yeah, not on Formula, but I've had the exact same with Hope Race levers which use the same construction. They even use brass bushings, so you'd think they would go before the lever itself. Not always the case apparently.
 

jeremy_2640

Monkey
Oct 4, 2007
114
42
Melbourne
That sucks. Yeah, not on Formula, but I've had the exact same with Hope Race levers which use the same construction. They even use brass bushings, so you'd think they would go before the lever itself. Not always the case apparently.
The local distro here sorted it out quick smart and hadn't seen anyone else have this issue. We'll see in another 12months I guess! Maybe my levers sat in the annodising etching bath a bit long and were oversize to begin with...

Was tempted to get a set of the levers this bloke is making:

 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
I just ordered M4100 levers to try out on my streettrials bike, coupled to my old MT5 calipers. Choose the 4100 as opposed to the T8000, because of slightly shorter levers. Should be here next week, so can let you know then.

(on a sidenote, didn't go for the Dominion A4 in the end, spoke to another trials rider who ran them, and his calipers started to leak badly past the pistons. Guess they're not really up to the abuse of constant forward/backword rocking and locked wheel slamming)
Ok, that was a fail. Got them in, but I can't move them far enough inboard to use with one finger. They're too long, or my handlebar's too short. Will keep using the original MT5 levers for a bit longer then, until they explode. Or go for the stubby servo waves after all.

By the way, bad sign that the fluid in my magura lever is extremely dirty grey/black, or does that happen all the time?
 

Udi

RM Chief Ornithologist
Mar 14, 2005
4,915
1,200
By the way, bad sign that the fluid in my magura lever is extremely dirty grey/black, or does that happen all the time?
It's normal on brakes with cast and/or non-anodized sliding interfaces anywhere in the brake. Not ideal and eventually the wear particles accelerate wear elsewhere. However it's not a big deal either, probably a good reason to give them a flush with fresh fluid - and if you're pedantic - ride them for a few weeks and re-flush to clean out the rest.

Anyone else had issues with Cura lever pivots wearing quickly - this is after 12months of use:
I've had the same issue with other Formula brakes, it also happens at the main lever pivot as often there is no bushing and the lever runs directly on the pivot. Not much you can do except replace the worn part/s, which as you point out, is usually the lever blade itself. If doing so I'd also replace the cam bushing, as its old wear pattern will cause faster wear on the new blade.
 

Boozzz

Chimp
Sep 12, 2019
81
85
Amsterdayummm
I was thinking up something extra deluxe Frankenbrakish: how about if you use PDMS silicone oil as brake fluid? That way, you should be able to mix and match DOT and mineral oil brake components. It's used in hydraulic systems and you can get it in viscosities down to 5 cst @ 25°C, so that's like water. Boiling point is hard to find, but should be at least upwards of 150°C, some sources mention 250. It is a bit more expensive though, but imagine the Frankenbrake possibilities! Has anyone here actually done this?
 
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thebabbizarm

Chimp
Dec 4, 2020
3
7
Ok, that was a fail. Got them in, but I can't move them far enough inboard to use with one finger. They're too long, or my handlebar's too short. Will keep using the original MT5 levers for a bit longer then, until they explode. Or go for the stubby servo waves after all.

By the way, bad sign that the fluid in my magura lever is extremely dirty grey/black, or does that happen all the time?
That's a pain. I've ordered some as well, should be here in a few days. I'll report back on here when I've done a few rides on them. I've got quite wide handlebars so hopefully won't have the same issue that you did.
 

thebabbizarm

Chimp
Dec 4, 2020
3
7
I've fitted my m4100 levers, fitted some fresh Galfer pads and given them a bleed through with some plutoline hpx fluid. I have an xt 4 pot front caliper (8120?) and a deore 4 pot rear caliper.
They bled really easily and after bedding the pads in riding up and down the street the brakes feel really nice. I'll give them a proper test in the woods soon, but I'm so happy with the feel of them so far I thought I'd update you.
The levers are a bit longer than the servowave alternatives, but for me with large-ish hands they fit great - the ergonomics are better than servo wave levers which put a I-spec shifter too close to my thumb. The lever feel is firm, with good modulation and there's less lever throw than I expected (maybe less than on my mt5, but with more pad clearance, is that even possible??!?) The power builds smoothly too and I can't wait to take them out for a proper ride.
 

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dovbush66

Monkey
Aug 27, 2018
195
218
Ireland
Idk why but I seem to be constantly glazing pads. Organic and sintered. Running Hayes A2s with formula new style discs, 220 front 203 rear.

So I put on some fresh organics and bedded them in properly. They felt good all day. At the end I sessioned some jumps, so just small bits of heavy braking. All felt good, bike back in the shed, then today it's as if I never bedded them. Third time this has happened.

I checked the calipers, 100% no leaks. Pads look a little glazed but seem to start working after doing a bed in run again and sanding the discs a bit. I did have a leaky caliper on my curas but I deep cleaned the disc before putting on the hayes months ago

Could my discs be contaminated or just shit? Never had this issue before tbh, I only glazed pads with park squidding and mostly just wear them down
 

Cerberus75

Monkey
Feb 18, 2017
520
194
I figured I'll throw this hear, instead of a new thread. A buddy of mine broke the lever blade on the new model SLX brakes. With parts availability being almost nothing. I found the M8000 lever blade will fit in the current generation and work fine. When bleeding the brake one of the piston seals blew. So I personally won't suggest these lol. I put an old Saint caliper on to get him riding again.
 

Inclag

Turbo Monkey
Sep 9, 2001
2,752
442
MA
How are people liking MT5s? Is the lever ergos OK?
If you have larger hands they can be setup for 1 finger braking. Thankfully I have reasonably big mittens. I can't fathom how anyone with smaller hands could get on with the levers however. It definitely took me a few rides to position the levers in a sweet spot for one finger braking.

Otherwise I've been pretty impressed with them compared to the Shimano's I've had. Loads of power and haven't leaked at either the lever or calipers yet....
 

maxyedor

<b>TOOL PRO</b>
Oct 20, 2005
5,496
3,141
In the bathroom, fighting a battle
Have medium sized hands, and never had a problem with the ergonomics of my MT5s. I mounted them inboard on my shifter/dropper and that put my index finger right in the "hook" of the lever. They feel funky if you're used to Shimano levers, but only for a ride or two, then you get used to it.