Yeah, I definitely liked the shorter dead stroke before things got messed up, so I'm going to try messing around with different lengths to find something that works. I'm sure that whatever the factory setting is has a good amount of tolerance built into it.
A few other oddities I noticed during this exercise so far:
On bike 1 (the one with the lockup issue), prior to doing this, the deadstroke on my rear brake was noticeably longer than the front. Also, when I would use a digital caliper to set the levers to the same distance from the grip, the silver threaded part on the reach adjuster was significantly further out than the rear brake. When setting levers to the same distance on bike 2, the reach adjuster looked the same as the front on bike 1. A spare lever I have off a totaled brake when installed on the rear of bike 1 and then set to the same distance then looks the same. No idea why 1 / 5 levers has a different reach setup, or how its even possible.
On bike 2, even after shortening the ball end to the maximum amount, there was still a fair amount of dead stroke. The pads on that bike are much more worn and the bleed is a lot older (but the bike gets ridden a lot less). On that bike after shortening the ball end and setting the lever reach to the same amount, front/rear contact point felt identical. Bike 1 has fresher pads and bleeds, and had a nearly instant contact point, after the ball end was set the same.
A few other oddities I noticed during this exercise so far:
On bike 1 (the one with the lockup issue), prior to doing this, the deadstroke on my rear brake was noticeably longer than the front. Also, when I would use a digital caliper to set the levers to the same distance from the grip, the silver threaded part on the reach adjuster was significantly further out than the rear brake. When setting levers to the same distance on bike 2, the reach adjuster looked the same as the front on bike 1. A spare lever I have off a totaled brake when installed on the rear of bike 1 and then set to the same distance then looks the same. No idea why 1 / 5 levers has a different reach setup, or how its even possible.
On bike 2, even after shortening the ball end to the maximum amount, there was still a fair amount of dead stroke. The pads on that bike are much more worn and the bleed is a lot older (but the bike gets ridden a lot less). On that bike after shortening the ball end and setting the lever reach to the same amount, front/rear contact point felt identical. Bike 1 has fresher pads and bleeds, and had a nearly instant contact point, after the ball end was set the same.