You leave the pistons out swinging in the breeze during the bleed? Do you have a "padrotorpad" thickness bleed block? They you shove the pistons into the caliper and let the overflow surge up into the lever syringe?What problems do you people have with bleeding brakes? Always been a pretty simple process for me and I generally only do lever bleeds. The key is doing the bleeding with the pistons extended. Pushing them out prior to pad insertion will help push air back up into the lever/syringe.
Hmmm...