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Hayes Caliper Problem, need help.

tolleyman

Monkey
Feb 14, 2006
100
0
Only the inner piston is moving, very little movement from out piston and these are brand new. I bled them, it made no difference. Anybody ever had a stuck piston???
 

JRogers

talks too much
Mar 19, 2002
3,785
1
Claremont, CA
Only the inner piston is moving, very little movement from out piston and these are brand new. I bled them, it made no difference. Anybody ever had a stuck piston???
Look in the manuals for the brakes you have or can find on the Hayes site. Odd that this would happen on a new set, but the basic solution is to take out the old piston, lube it up and set it back in.

Never had it happen to me, though.
 

zebrahum

Monkey
Jun 22, 2005
401
0
SL,UT
Sometimes you can coax a piston back to life by removing the pads and holding the freely moving piston back with a 10mm wrench (DO NOT bend or press that little post) and pumping the brake. With any luck, the piston should free up. If not, then you're going to have to open, inspect, relube, and rebleed the caliper.
 

Quo Fan

don't make me kick your ass
I've had 2 stuck calipers on my G2 calipers. One was stuck so bad, I had to replace the caliper half.

Disassemble the caliper, clean with brake cleaner, lube with brake fluid and reassemble. should fix the problem.
 

Udi

RM Chief Ornithologist
Mar 14, 2005
4,918
1,213
I'd be inclined to try coaxing it back to life like zebrahub suggested first.

Hold the active piston in, and pump the lever to encourage the stuck one to come out... let it come out a little, push it back in, and repeat a few times.

If that for some reason fails, or the piston refuses to move at all (which would indicate it is seized, which isn't good at all...) then pull the caliper apart of course.
 

Qman

Monkey
Feb 7, 2005
633
0
I'd be inclined to try coaxing it back to life like zebrahub suggested first.

Hold the active piston in, and pump the lever to encourage the stuck one to come out... let it come out a little, push it back in, and repeat a few times.

If that for some reason fails, or the piston refuses to move at all (which would indicate it is seized, which isn't good at all...) then pull the caliper apart of course.
what he said. It's worked for me with a Mag+ caliper.
 

tolleyman

Monkey
Feb 14, 2006
100
0
I completely dissassembled everything, lubricated, and put it back together, it works fine now.

Thanks for the help
 

psychobiker

Monkey
Jul 17, 2006
549
0
charlotte nc
Sometimes you can coax a piston back to life by removing the pads and holding the freely moving piston back with a 10mm wrench (DO NOT bend or press that little post) and pumping the brake. With any luck, the piston should free up. If not, then you're going to have to open, inspect, relube, and rebleed the caliper.
also some silicone spray wil help clean the seal, i had this problem with a new set. the pistons need to be re-seated to get proper power