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Loose rear end

bigshred

Monkey
Feb 6, 2004
177
0
Bellingham
I have an 04' Ironhorse SGS Dh and I am getting tired of replacing DU bushings in the lower shock pivot. It seems like a questionable design, Two hollow rods go through the E13 link plates and meet in the center of the shock. The system is held together with a bolt that runs through the plates, rods and shock. Where the two rods meet together (In the DU bushing), they are turned down on a lathe to a smaller diameter. Id venture to say that when they turned this smaller diameter they had the feed rate set at about 35mph on the lathe! This is where the shock is to pivot, doesnt it make sense that it should be tight, smooth, and polished- like the rods Ive seen in FOX shocks? Maybe the hardware I got wasnt manufactured correctly? Where my shock pivots, the metal is pretty hagard, and fits pretty loose, even in brand new DU bushings. What shall I do? :think:
 

Gary

my pronouns are hag/gis
Aug 27, 2002
8,684
6,599
UK
yeah, mine (also SGS DH) are exactly the same as you've described.

It always baffles me that manufacturers go to the trouble of designing frames with world cup winning suspension technology and then use stupid/weak fixings and bolts
 

HRDTLBRO

Turbo Monkey
Feb 4, 2004
1,161
0
Apt. 421
Mine was the same way. Give IH a call and talk to Bruce, extension 209. He had none in stock when I had the problem months ago, so I gave Manitou a call and they sent me new shock hardware. Problem fixed! No doubt that the machining was a bit shabby, but it's my opinion that FSR linkage designs tend to go through DU bushings quickly. I've seen a number of FSR bikes that eat bushings for breakfast.
 
Sep 9, 2004
267
0
Littleton, CO
My M1 is starting to do the same thing as well. I havent taken it apart and found the problem yet, but the back end is always loose. Similar suspension design so it may be that same thing.