Quantcast

Need a name for a bar/stem combo.

w00dy

In heaven there is no beer
Jun 18, 2004
3,417
51
that's why we drink it here


These blanks were cut with enough material to accommodate a 40mm stanchion, but are only bored out to 31mm. Future renditions will be way slimmer on the rear end. (Sorry, Brazilians)
 

iRider

Turbo Monkey
Apr 5, 2008
5,653
3,092
These blanks were cut with enough material to accommodate a 40mm stanchion, but are only bored out to 31mm. Future renditions will be way slimmer on the rear end. (Sorry, Brazilians)
Reminds me of the Votec forks of old.

6074371328_17cd04ab07.jpg
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
Why not just make the crown too, and eliminate a couple of bolts, extra material, and maximise stanchion height options. Like a Chunked, or Hope stem/crown but only for fad(oooops, flat)bars.
You'll loose flex, and add higher stress points to bars. I see some potential but.
Pole Dancers.
 

w00dy

In heaven there is no beer
Jun 18, 2004
3,417
51
that's why we drink it here
Why not just make the crown too, and eliminate a couple of bolts, extra material, and maximise stanchion height options. Like a Chunked, or Hope stem/crown but only for fad(oooops, flat)bars.
You'll loose flex, and add higher stress points to bars. I see some potential but.
Pole Dancers.

In a word, Manufacturability.
Making small clamps with a few different bore diameters is a much smaller time and money investment than an entire crown system with different dimensions for every model from every manufacturer.

I don't want to market some $500 bar/stem system, I want to be competitive with a standard setup.


Predicted weight?
I don't have a finished product to get a real figure for you, but it should be in line with the lightest aluminum bar / integrated stem combos.
 
Last edited:

trib

not worthy of a Rux.
Jun 22, 2009
1,478
421
How much stanchion do they need?

And just to make sure I'm grasping this right, it's impossible to use if you like to push your stanchion as low into the crowns as possible? So you have to lower your crown and then you can only run a flat bar?

If it suits you, congrats, it looks good and I'm sure there's a market for it.

However it seems like a really, really low front end
 

4130biker

PM me about Tantrum Cycles!
May 24, 2007
3,884
449
Ok this might seem a little out there, but how about a third clamp (stem) to replace the upper crown? With all three clamped to the bar in such a short distance (6"?)it seems that the bar could structurally serve as the crown. Then you're only making three clamps and the middle one could be universal like the bar. Would also open possibilities for set ups like my old demo plus 09 boxxer with no extra stanchion.

I agree that height could be the tricky part. Definately sweet idea and your clamps look great from behind. (ha)
 
Last edited:

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
Ok this might seem a little out there, but how about a third clamp (stem) to replace the upper crown? With all three clamped to the bar in such a short distance (6"?)it seems that the bar could structurally serve as the crown. Then you're only making three clamps and the middle one could be universal like the bar. Would also open possibilities for set ups like my old demo plus 09 boxxer with no extra stanchion.

I agree that height could be the tricky part. Definately sweet idea and your clamps look great from behind. (ha)
Are you saying whatI said(like Chunked Hope), or something different? Sorry I didn't get your explanation.
 

4130biker

PM me about Tantrum Cycles!
May 24, 2007
3,884
449
Are you saying whatI said(like Chunked Hope), or something different? Sorry I didn't get your explanation.
No a little bit different- he would use the same two parts that he's created (or something similiar) then remove the stock upper crown. Then use something that might even look like a conventional stem for the third peice. Bars would tie all three together eliminating the need for a traditional upper crown.

crown1.gif
 
Last edited:

xy9ine

Turbo Monkey
Mar 22, 2004
2,940
353
vancouver eastside
looks like the exposed stanchion height requirement is a fairly limiting factor (unless you change to a drop crown to accommodate). i suppose you could do a riser version designed for under crown mounting. how about riser bar clip-ons like the bushido (vintage 1987 content!). ok, independently moving bars would suck, but yeah...

 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
No a little bit different- he would use the same two parts that he's created (or something similiar) then remove the stock upper crown. Then use something that might even look like a conventional stem for the third peice. Bars would tie all three together eliminating the need for a traditional upper crown.

View attachment 111036
NO!
That wouldn't be very stiff, bad idea, no point to it. Weight the same, harder to torque down, etc.
 

OGRipper

back alley ripper
Feb 3, 2004
10,650
1,121
NORCAL is the hizzle
Props for creativity but that setup scares the crap out of me.

Am I the only one thinking it's more than a little sketchy to rely on the top of your stanchions to bear the entire load from your bars? Those stanchions have super thin walls and are threaded at the top, removing some of what little material there is, so they are even thinner right where your bars attach. They are designed to work with two crowns and a steer tube, with the bulk of the load handled by the steer tube, no?

You must have given this some thought. Have you done any strength testing or talked to a fork manufacturer?
 

buildyourown

Turbo Monkey
Feb 9, 2004
4,832
0
South Seattle
the armchair engineer in me thinks two stanchions has to be at least as stable as one steer tube...
Go look at the difference in thickness.
Also, the stanchions are being loaded on the threaded portion. Not good.
It's also a bending/twisting for for which is was not designed.

I'm not trying to hate but I'm not a fan I don't see any weight savings. I think you are going to end up at least 50-100g heavier than the lighter direct mount setups.
 

no skid marks

Monkey
Jan 15, 2006
2,511
29
ACT Australia
Go look at the difference in thickness.
Also, the stanchions are being loaded on the threaded portion. Not good.
It's also a bending/twisting for for which is was not designed.
Having the threaded top caps inside would help to stop crushing/stressing the tubes. Not really any different to a top crown really.
 

thad

Monkey
Sep 28, 2004
388
21
The stanchions are not going to break. What is holding you front wheel on? 2 stanchions with 20" of leverage. 2 stanchions with 1" of leverage will be fine.

That said, it looks wack and heavy.
 

OGRipper

back alley ripper
Feb 3, 2004
10,650
1,121
NORCAL is the hizzle
The stanchions are not going to break. What is holding you front wheel on? 2 stanchions with 20" of leverage. 2 stanchions with 1" of leverage will be fine.
You are talking about two very different things. With a dual crown fork, the leverage from your wheel is supported by two separate crowns spaced apart. That is why each crown in a dual crown fork can be much smaller than the one crown on a single crown fork, and why the stanchions can be smaller and thinner. Plus, the stanchions on a single crown fork are designed to handle the loads that are applied to that small spot - and even then you use your steer tube to support the bars.

Just raising what seems to be an obvious concern. I'm not an engineer and for woody's sake I hope I'm wrong.
 

jonKranked

Detective Dookie
Nov 10, 2005
85,883
24,464
media blackout
Go look at the difference in thickness.
Also, the stanchions are being loaded on the threaded portion. Not good.
It's also a bending/twisting for for which is was not designed.

I'm not trying to hate but I'm not a fan I don't see any weight savings. I think you are going to end up at least 50-100g heavier than the lighter direct mount setups.
your eyes are calibrated scales? that's fvckin sick!
 

w00dy

In heaven there is no beer
Jun 18, 2004
3,417
51
that's why we drink it here
Go look at the difference in thickness.
Also, the stanchions are being loaded on the threaded portion. Not good.
It's also a bending/twisting for for which is was not designed.

I'm not trying to hate but I'm not a fan I don't see any weight savings. I think you are going to end up at least 50-100g heavier than the lighter direct mount setups.
Tell me how you really feel. :)

Just kidding. I actually welcome the criticism. It lets me know what I need to focus on to improve.

I understand the concern about clamping onto the threaded portion of a tube, but there is also a large nut underneath to support the tube in that portion, if that's where the clamp is placed.

I do take issue with the bending/twisting concern. The widely-spaced supports will take much more axial (up/down), and shear (fore/aft) force from pressure on the bar. A standard stem on steerer tube is all twisting and bending on a single tube of roughly the same diameter. The tube wall on the stanchion may be thinner, but your forces are applied in a much less stressful manner. Also, your lever length is reduced on either side. Instead of 2 15" levers applied to a 2" wide structure you have 2 12" levers acting on a 6-7" wide structure.

The weight concern I cannot combat until I have real numbers to provide to you. I will just have to prove that with the next generation.
 

w00dy

In heaven there is no beer
Jun 18, 2004
3,417
51
that's why we drink it here
No a little bit different- he would use the same two parts that he's created (or something similiar) then remove the stock upper crown. Then use something that might even look like a conventional stem for the third peice. Bars would tie all three together eliminating the need for a traditional upper crown.

View attachment 111036
This is hilarious. Nice work, Picasso.
 

4130biker

PM me about Tantrum Cycles!
May 24, 2007
3,884
449
NO!
That wouldn't be very stiff, bad idea, no point to it. Weight the same, harder to torque down, etc.
I don't know- if you're going to have a straight bar in there, you might as well get rid of some parts.

Hell, lets get rid of the steerer tube while we're at it.
 
Last edited: