(disclaimer: I design hardtail and road bike frames for a living)
Blame 29'rs(crown clearance).
Also, bent DT or hydroformed downtubes that look bent are pretty much mandatory to pass the CEN front-impact standards on a light frame with a longer fork. It's fine for people like me who re-hash the 90's but consumers tend to expect more "organic" forming. Gussetts cost a lot of money too. They(formed downtubes) make the front end much stronger and more than just on paper.
I think they're ugly. We use big-ass DT and Headtubes and external lower headset cups instead. :edit I use a larger downtube on the short headtube bikes too. Can't be too safe.
The bigger tubes help move stuff farther from the tube centerlines, creating more clearance by moving the center of the ht away from the mitered edge of the DT.
The 110mm headtube in the picture is as short as you can go before you have a sketchy-looking and time-intensive miter.
It looks pretty sweet but the clearance limitations limit geometry choice somewhat.
Most of the forming and bending on modern MegaBrand bikes is pretty useless but that headtube bend is mandatory if you want to makes bike reliably and inexpensively.
Blame 29'rs(crown clearance).
Also, bent DT or hydroformed downtubes that look bent are pretty much mandatory to pass the CEN front-impact standards on a light frame with a longer fork. It's fine for people like me who re-hash the 90's but consumers tend to expect more "organic" forming. Gussetts cost a lot of money too. They(formed downtubes) make the front end much stronger and more than just on paper.
I think they're ugly. We use big-ass DT and Headtubes and external lower headset cups instead. :edit I use a larger downtube on the short headtube bikes too. Can't be too safe.
The bigger tubes help move stuff farther from the tube centerlines, creating more clearance by moving the center of the ht away from the mitered edge of the DT.
The 110mm headtube in the picture is as short as you can go before you have a sketchy-looking and time-intensive miter.
It looks pretty sweet but the clearance limitations limit geometry choice somewhat.
Most of the forming and bending on modern MegaBrand bikes is pretty useless but that headtube bend is mandatory if you want to makes bike reliably and inexpensively.
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