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O.K, Kids, What Mods Can Be Done To Improve ‘19 Fox 36?

canadmos

Cake Tease
May 29, 2011
20,515
19,527
Canaderp
OK, So, the Luftkappe is a very marked improvement. Did one ride with one token, and just did a ride without any. Gonna be tits for Moab. Money well spent.
Tits are always money well spent, no?


I mean, as long as it's not your money.
 

Kanye West

220# bag of hacktastic
Aug 31, 2006
3,741
473
How much are you willing to pay for your ideal performing fork? If the right to high end performance cost money? How much is it worth to you? Honest question...

Personally, it’s worth a lot to me so I’m curious what it’s worth to others.
The problem with this, the overwhelming, MAJOR problem with this that is essentially a giant sweaty dickslap in the face of every customer, is that what we're discussing already IS supposed to be a high-performing/ideally performing piece of equipment. And still coming riddled with deficiencies that are found on units that cost only a fraction as much.

The cost of manufacturing the high end unit is not that much higher than the base level, so the margins on them are nuts compared to the low end/entry level units. The fact that they don't have a better manufacturing yield for things like bushings at those pricepoints is a fucking insult.

So if these things are coming with problems like that (especially after 10 or so sequential years of "evolution"), it should be pretty much thrown through the window of the manufacturer followed by a flaming bag of shit for what the things cost.
 

dump

Turbo Monkey
Oct 12, 2001
8,224
4,478
The problem with this, the overwhelming, MAJOR problem with this that is essentially a giant sweaty dickslap in the face of every customer, is that what we're discussing already IS supposed to be a high-performing/ideally performing piece of equipment. And still coming riddled with deficiencies that are found on units that cost only a fraction as much.

The cost of manufacturing the high end unit is not that much higher than the base level, so the margins on them are nuts compared to the low end/entry level units. The fact that they don't have a better manufacturing yield for things like bushings at those pricepoints is a fucking insult.

So if these things are coming with problems like that (especially after 10 or so sequential years of "evolution"), it should be pretty much thrown through the window of the manufacturer followed by a flaming bag of shit for what the things cost.
Spot on. This was the point I was trying to make much higher up.
 

buckoW

Turbo Monkey
Mar 1, 2007
3,787
4,733
Champery, Switzerland
But what’s exactly wrong with a stock 2019 Fox 36? The 38 and new 40 are very impressive, in my opinion. @Kanye West The 40 might even please your level performance entitlement but probably not on price.

If you ride a lot then the bushings can ovalise, I think. Resizing the bushings is very easy and not time consuming. I personally think it makes a big difference. I’m surprised Farkin doesn’t like to do it.

I like tools and I don’t like arm pump. These bushing sizing tools are nice and help me keep my forks running sweet.
Top is the Ohlins one and bottom is the Fox one. The race inserts are slightly bigger and make for a really supple fork.
FA1134C7-BF4D-43D8-B9D3-99DB4C222A82.jpeg
 
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Lelandjt

Turbo Monkey
Apr 4, 2008
2,516
829
Breckenridge, CO/Lahaina,HI
I'm happy with mine stock, though 170mm travel helps plushness.
I run no tokens and make sure there's just enough lube in the air chambers, not so much as to affect volume. I burp the seals every week or so and do a chassis service a few times a summer.
My only complaints are fore/aft flex and steerer creak.
 

FarkinRyan

Monkey
Dec 15, 2003
611
192
Pemberton, BC
But what’s exactly wrong with a stock 2019 Fox 36? The 38 and new 40 are very impressive, in my opinion. @Hacktastic The 40 might even please your level performance entitlement but probably not on price.

If you ride a lot then the bushings can ovalise, I think. Resizing the bushings is very easy and not time consuming. I personally think it makes a big difference. I’m surprised Farkin doesn’t like to do it.

I like tools and I don’t like arm pump. These bushing sizing tools are nice and help me keep my forks running sweet.
Top is the Ohlins one and bottom is the Fox one. The race inserts are slightly bigger and make for a really supple fork.
It's not that I don't *like* it or think it doesn't work, I just think that for the average person with the average home shop setup, which you clearly are not, there are cheaper and easier ways to go finding improvements. That is an absurdly nice setup to just have kicking around by the way.
 

englertracing

you owe me a sandwich
Mar 5, 2012
1,581
1,076
La Verne
But what’s exactly wrong with a stock 2019 Fox 36? The 38 and new 40 are very impressive, in my opinion. @Kanye West The 40 might even please your level performance entitlement but probably not on price.

If you ride a lot then the bushings can ovalise, I think. Resizing the bushings is very easy and not time consuming. I personally think it makes a big difference. I’m surprised Farkin doesn’t like to do it.

I like tools and I don’t like arm pump. These bushing sizing tools are nice and help me keep my forks running sweet.
Top is the Ohlins one and bottom is the Fox one. The race inserts are slightly bigger and make for a really supple fork.
View attachment 151062
So maybe you can enlighten me.

When your bushings ovalize, you are pushing a larger mandrel through them and they are then oversized.

So instead of just being oversized fore and aft they are now oversized to the left and right.
How is this better?

Am I missing something?
 

buckoW

Turbo Monkey
Mar 1, 2007
3,787
4,733
Champery, Switzerland
[
It's not that I don't *like* it or think it doesn't work, I just think that for the average person with the average home shop setup, which you clearly are not, there are cheaper and easier ways to go finding improvements. That is an absurdly nice setup to just have kicking around by the way.
Ah ok! I agree that it’s completely absurd! So is this vacuum bleeder but oh well.... I enjoy playing with bikes.
I didn’t mean to recommend anything to anyone. I was just wondering what performance is worth to people. I’m on one extreme end and I’m aware of that.

E2E77418-1C4C-4027-BC2F-8A13E0B6CDDA.jpeg
 

FarkinRyan

Monkey
Dec 15, 2003
611
192
Pemberton, BC
[


Ah ok! I agree that it’s completely absurd! So is this vacuum bleeder but oh well.... I enjoy playing with bikes.
I didn’t mean to recommend anything to anyone. I was just wondering what performance is worth to people. I’m on one extreme end and I’m aware of that.

View attachment 151064
Congratulations on your crushing, decisive victory in home workshop dick-swinging, that is bad ass.
 

buckoW

Turbo Monkey
Mar 1, 2007
3,787
4,733
Champery, Switzerland
So maybe you can enlighten me.

When your bushings ovalize, you are pushing a larger mandrel through them and they are then oversized.

So instead of just being oversized fore and aft they are now oversized to the left and right.
How is this better?

Am I missing something?
Stick n slip.
It’s just my observations over the years. I’m not an expert so I couldn’t tell you more than you can get good results resizing the bushings 5-7 times before needing to change them. It’s very easy to tell if you have too much play and have gone too far. Also, thicker oils like Fox gold are designed for looser bushings and thinner oils for tighter.

Tight bushings have a longer life at the expense of friction and looser bushings have a shorter lifespan but lower friction. The oversized insert is only used for race forks.

If any of you guys are riding around Chatel, Morgins or Champery next summer then buy me a beer and I’ll push my precision dildo into your fork and you decide for yourself.
 
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Kanye West

220# bag of hacktastic
Aug 31, 2006
3,741
473
So maybe you can enlighten me.

When your bushings ovalize, you are pushing a larger mandrel through them and they are then oversized.

So instead of just being oversized fore and aft they are now oversized to the left and right.
How is this better?

Am I missing something?
More accommodating of small angular misalignments and off-axis thrust loads, most commonly when hitting a tall edge and causing a bit of bending, or a slapdown landing (and causing some bending the opposite direction).


The tooling that buckow has is certainly out of the norm, but the level of performance that he's expecting from his equipment is not what I think should be out of the norm. You might say expecting that would be "entitled", and to that I say that accepting anything less is settling for mediocrity. At best. At worst, it's bending over and biting the pillow as you hand your money to a giant horny bike-industry lizard to perform some "outstanding customer service".


FYI what I run now is a new 38 and a 2021 DHX2. Both are impressive. What is NOT impressive is how long the bike industry has taken to put out products like these that can deal with varied high energy inputs in a comfortable and effective manner. Like I said, re-inventing their shit every year should have yielded a benchmark like this long ago.
 

Udi

RM Chief Ornithologist
Mar 14, 2005
4,915
1,200
Like I said, re-inventing their shit every year should have yielded a benchmark like this long ago.
It yielded some nice pocket lining for the industry though, you can't buy SUVs with benchmarks...
 

ebarker9

Monkey
Oct 2, 2007
850
243
I'm intrigued. Are there any North American service centers that do the "precision dildo" treatment or do I have to either sell a kidney to buy the Fox setup or get in touch with the blueliquidlabs guy?
 

FarkinRyan

Monkey
Dec 15, 2003
611
192
Pemberton, BC
Vorsprung definitely have them, I'd be surprised if anyone who advertises themselves as a suspension service place didn't have them to be honest, you just have to be willing to ask on the phone about the precision dildo service.
 

Nick

My name is Nick
Sep 21, 2001
24,066
14,717
where the trails are
I'll throw out the obvious un-mod .... service your darn fork.
Even just a quick lower service is always an improvement. There is nothing like a freshly cleaned and lubed fork.
 

Jm_

sled dog's bollocks
Jan 14, 2002
18,998
9,659
AK
I'll throw out the obvious un-mod .... service your darn fork.
Even just a quick lower service is always an improvement. There is nothing like a freshly cleaned and lubed fork.
I can't say I've ever felt any difference, both legs had oil bath, I only change it once to twice a season, but the oil is still there (didn't leak out or get all absorbed).
 

englertracing

you owe me a sandwich
Mar 5, 2012
1,581
1,076
La Verne
Go from a dried mud encrusted fork to one thats had the stancions wiped clean then, take a paper towel folded over 4x to make a strip put it over a bottle of bath oil, turn it briefly upside down to damp the paper towel use it to shammy your stancion. Then wipe it clean with another rag.
You only want a quarter sized portion of the paper towel to be wetted with oil, a little bit goes a long way.

I swear it makes a difference other than a mental one.

The scraper portion of the seal glides along much more happily this way...

Am I the only one who does this here?
I hardly ever wash my bike just brush off and lube the drivetrain ever ride and clean the stancions depending on conditions. Ie mud every ride.. dust a 5+ rides

Dave Johnson of smart performance Inc enlightened me. He has a couple page long paper on seal life which on an offroad motorcycle with inverted forks is typically not a long life. Cleaning and oiling the stancions is one of the best things you can do to make the seals last. It even mentions that seals don't appreciate hard water spots after washing and the appropriate treatment is the wax on wax off with oil as above.
 

Flo33

Turbo Monkey
Mar 3, 2015
2,068
1,306
Styria
I do. After every ride wipe off the dust/dirt and every 3rd or 4th ride a quick lube with the method you describe above.
 

Happymtb.fr

Turbo Monkey
Feb 9, 2016
1,918
1,271
SWE
I don't massage my stanchions yet but I do clean them after each ride. I also have a soft toothbrush for removing some dust from the dust wipers
 

djjohnr

Turbo Monkey
Apr 21, 2002
3,017
1,719
Northern California
Also, when it feels like it's getting close to time for a lowers service but I'm feeling lazy I use this stuff -

 

Andeh

Customer Title
Mar 3, 2020
1,020
992
An oil change on a Fox 36 is super noticeable on brake bumps. For me it worked out that I needed to do it about every 300 miles.

I usually just flipped the bike vertical for a few seconds on my way out of the garage, but I've started to lube the seals every ride like @englertracing described. The force required to initiate travel is remarkably different once they get just a little bit of oil on them.
 

Westy

the teste
Nov 22, 2002
54,442
20,247
Sleazattle
Have any fork manufacturers tried using the rise in pressure of the lowers to pump oil to the bushings? Fox's air channels on the 38 seem pretty close to that.
 

Rockland

Turbo Monkey
Apr 24, 2003
1,871
265
Left hand path
I can't help but think that everyone using the bushing burnishing tool may be just "kicking the can down the road". You are attempting to address the symptom of bind by opening up the bushing ID. What's to say the issue is not coaxiality of bushing pairs in a leg? I'm not even gonna touch all the other possibilities of lowers or leg parallelism issues.
 

ChrisRobin

Turbo Monkey
Jan 30, 2002
3,351
193
Vancouver
Also, when it feels like it's getting close to time for a lowers service but I'm feeling lazy I use this stuff -

I use that stuff when I feel the bike's been sitting there for a while. I dunno...seems to work, I think.
 

Kanye West

220# bag of hacktastic
Aug 31, 2006
3,741
473
I can't help but think that everyone using the bushing burnishing tool may be just "kicking the can down the road". You are attempting to address the symptom of bind by opening up the bushing ID. What's to say the issue is not coaxiality of bushing pairs in a leg? I'm not even gonna touch all the other possibilities of lowers or leg parallelism issues.
Most lower assembly bushing installs are tooled for concentricity. But...to a nominally perfect hub length.

The overshadowing issue with parallelism is the axle layout on most forks. The layout on the new 38 solves that, and it is very noticeable.

You are correct though - there is little point in performing a ream if the whole system is out of parallel.
 

Rockland

Turbo Monkey
Apr 24, 2003
1,871
265
Left hand path
Yeah clamping a hub of uncontrolled width is yet another layer of issue. Stepped axle systems FTW - no doubt.

Looking at the tool most people are getting a hold of - the shaft, that the sizing head goes on, is not even the nominal stanchion diameter?

4654ce3859539f2e45e36b28243ad116.jpg




Most lower assembly bushing installs are tooled for concentricity. But...to a nominally perfect hub length.

The overshadowing issue with parallelism is the axle layout on most forks. The layout on the new 38 solves that, and it is very noticeable.

You are correct though - there is little point in performing a ream if the whole system is out of parallel.
 

jonKranked

Detective Dookie
Nov 10, 2005
85,988
24,538
media blackout
I can't help but think that everyone using the bushing burnishing tool may be just "kicking the can down the road". You are attempting to address the symptom of bind by opening up the bushing ID. What's to say the issue is not coaxiality of bushing pairs in a leg? I'm not even gonna touch all the other possibilities of lowers or leg parallelism issues.
bushings are a wear item, some people are willing to trade longevity for performance, but yes there are other issues aside from this it may not solve.