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The Official Iron Horse Sunday / DW-Link Tech. & Tuning Section

toodles

ridiculously corgi proportioned
Aug 24, 2004
5,837
5,212
Australia
Anybody got a suggestion for something to get that chainstay protector to stay on my bike? Zip ties and the double sided tape that came with it did not work.
Mine isn't is coming off too, plus it's not long enough to protect the gear cable from the chain. Gonna ditch it and use roadie grip tape or something else.
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
Butch - what kind of issues are you having w/ the zip ties? Are they getting chewed up b/c they go up and over the shift cable tunnel on the outside of the guard?

Toodles - if you want, try this method that the team used before the I.H./T.H.E. chainstay guard came into effect:

Team Iron Horse Mad Cats uses the soft (fuzzy) side of adhesive backed velcro and cuts to match the frame…then they wrap a tube(inner tube) over the top of the velcro…and slide clear PVC tubing over the shifter cable.
 

davetrump

Turbo Monkey
Jul 29, 2003
1,270
0
i just wraped the chainstay in roadie handlebar tape... super clean, stays put and is silent

never even touched the guard that came with the bike

put a little on the lower part of the "seat stay" and the vertical strut at the front portion of the swingarm and the only thing you can hear is your freewheel
 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
i just wraped the chainstay in roadie handlebar tape... super clean, stays put and is silent

never even touched the guard that came with the bike

put a little on the lower part of the "seat stay" and the vertical strut at the front portion of the swingarm and the only thing you can hear is your freewheel
did you wrap it over the derailleur cable housing?
As for the zipties, I did two to hold the THE guard in place for the glue to cure, but the glue just peeled away in a minute or two. I could probably get a piece of medical grade tubing, it would be good for the cable housing. Where to get it though? Not exactly something that's been on my shopping list...unless you count my heroin stage when I was 2.
 

Acadian

Born Again Newbie
Sep 5, 2001
714
2
Blah Blah and Blah
I have two of those THE pro guards and they simply wouldn't stay on. this is what I had to do:
1 - go to your hardware store and get some Scotch Industrial-strength double sided mounting tape

and
a small can of contact adhesive - one with that little brush under the cover.
2 - Clean the backside of the guard and make sure it's free of old glue and dry.
3 - The Scotch tape isn't strong enough to adhere to the guard - so use the contact adhesive and glue two strips of tape on each edge. I then sandwich the guard between two thin pieces of wood and clamp it in the vise. Let it sit over night.
4 – Next day, clean your swingarm with rubbing alcohol, dry surface with hair dryer and affix the guard (I put the clear tube under). Use either zip ties or soft clamp to hold it in place for a little bit.

That is the only way I got mine to stay on. Hope this helps?

Like SKC mentioned, my zip ties also used to get chewed from chain slap. at one point I was using safety wire to hold my housing on but they are a bitch to take off..
 

Daver

Monkey
Jun 1, 2005
390
0
Shiddeny
I ran this setup on all my Sundays and had no problems with it (in fact, it's going to outlast any Sunday frame from experience). Wrap a tube around your chainstay then zip tie that down. Next, cut a hole through the tube on either side of the cable guides. Then, run your derailleur casing through a length of clear rubber hose, and zip tie that down to the cable guides. I've done this setup on my bikes as well as friends, and its the quietest and easiest way I've tried.

 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
OH...one other question. I just popped my 888 off to sell to someone and the lower cup had some wacky thin spacers fall out. Where do they go? Outside the shell between it and the lower race? Or inside the shell between the shell and bearings?
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
OH...one other question. I just popped my 888 off to sell to someone and the lower cup had some wacky thin spacers fall out. Where do they go? Outside the shell between it and the lower race? Or inside the shell between the shell and bearings?
Those are FSA micro-spacers.

The microspacers go between the top cover and the compression ring to make sure the top cover does not contact the top of the head tube.
 

Udi

RM Chief Ornithologist
Mar 14, 2005
4,918
1,213
There are 5 of them stock between top cover and compression wedge.

On that note, you can eliminate that top cover altogether if needed, and just run 2 or 3 microspacers as required between the compression wedge and top crown.

Means you can get your bar height lower, kill some weight :), and give you more freedom with adjusting the fork height in the crowns.

Sealing isn't an issue because you'll notice the bottom bearing runs open to the elements anyway, apart from the bearing's own seal... and still seems to work fine.
 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
There are 5 of them stock between top cover and compression wedge.

On that note, you can eliminate that top cover altogether if needed, and just run 2 or 3 microspacers as required between the compression wedge and top crown.

Means you can get your bar height lower, kill some weight :), and give you more freedom with adjusting the fork height in the crowns.

Sealing isn't an issue because you'll notice the bottom bearing runs open to the elements anyway, apart from the bearing's own seal... and still seems to work fine.
Not the top crown guys. These were at the lower cup and lower race!!
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
Guys - just to clarify some of the wacky lingo:

Top Cover:



Compression Ring:


The micro-spacers go in between the Compression Ring and the Top cover.
 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
if they are flat thin stainless washers like this
http://www.fullspeedahead.com/fly.aspx?layout=estore&taxid=228&pid=291

then someone made a mistake.....they go up top
yup. that's them. When I pulled the fork off the bike, I looked right at the little elevated top cap and E13 stuff. It was all black. I noticed what it all looked like b/c I had never seen the E13/FSA setup with fork off.

After I took the fork off, the bottom cups "cap" fell off after about 30 seconds and all the little microspacers were in the pile of things that fell off the bottom of my headtube. The pile was 4 or 5 microspacers and the cap. Nothing came off the top of the headtube.
 

Udi

RM Chief Ornithologist
Mar 14, 2005
4,918
1,213
then someone made a mistake.....they go up top
Yeah dave's right... sounds like someone stuffed up building it.

If you don't run them, the headset top cover sits against the e13 reducer and rubs on it, instead of clearing it and sitting on the compression wedge. Did you notice anything like that?
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
UPDATE:

- just thought I'd let everyone know that I posted CAD schematics of the 2007 Sunday with an exploded view of the linkage including all of the torque values and part numbers today.

It's on the first page as usual - just scroll down a bit to find it.

Hope you like it - and let me know if there are any problems reading it.

Thanx to SkaTodd, Dante, and Acadian for all their help.

Enjoy!

:)
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
i want to know how you got the title
"Paris Hilton's #1 Fan"
..... :shakefist:

Ya HAD to bring that up didn't you?:rolleyes: :)

I'll explain it to you in a PM.

For everyone else: Basically I'm disgusted by everything she represents so on the basis of posting 2 threads about it in the Lounge one of the mods thought a new title would be funny.

NOW: Let's put that ugliness behind us and get on with Tech. and Tuning for the Iron Horse Sunday.

:)
 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
..... :shakefist:

Ya HAD to bring that up didn't you?:rolleyes: :)

I'll explain it to you in a PM.

For everyone else: Basically I'm disgusted by everything she represents so on the basis of posting 2 threads about it in the Lounge one of the mods thought a new title would be funny.

NOW: Let's put that ugliness behind us and get on with Tech. and Tuning for the Iron Horse Sunday.

:)
yessiree Mr. Hilton.

By the by, so My 07 Sunday Elite came stock at 43.8lbs and I did some mods to her. Here are mods so far:
Swapped DT 340 hub/MTX rims to I-9 wheels w/ DT 6.1 rims (new metal).
Cut 50-60mm off the full length Thomson post
Switched the 50/50 pedals to Specialized mags (and/or Mallet M's)
Sold the stock dayglo 888 RC2x out and got a 888 ATA SL air fork.
Dropped the 2.7 and 2.5 Minions & Maxxis DH tubes for Comp 16/Comp 24 combo w/ Specialized Enduro tubes.

Result...41.5lbs while dirty..so maybe a few grams of muck.

Was gonna go to Gravity lite cranks instead of the stock Diabolus boat anchors...but I'm done.

Only other 2 changes, which won't be significant are swapping the Zoke direct mount stem to a Thomson x4 and the Funn Fatboy for??

End result...bike that is still BURLY stout with no loss in stiffness, but over 2 pounds lighter without sacrificing durability for weight.
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
Butch - WOW, nice build man!

You don't #### around do you?

Go with a set of Easton EA70 Monkey bars, or Answer Pro Taper OS - they are both within 10g of each other and weigh around 265g.

EDIT: On a side note the gods took pity on me and my title is now back to good ol' "Turbo".

:)
 

bizutch

Delicate CUSTOM flower
Dec 11, 2001
15,929
24
Over your shoulder whispering
Butch - WOW, nice build man!

You don't #### around do you?

Go with a set of Easton EA70 Monkey bars, or Answer Pro Taper OS - they are both within 10g of each other and weigh around 265g.

EDIT: On a side note the gods took pity on me and my title is now back to good ol' "Turbo".

:)
I'm not big spending though. The I9's are one of their original demo sets from back in the day. The fork is cheaper than the one that came on the bike. Riding an unproven air fork is gonna be sketch mentally, but I think it will be fine. So much easier to move around a lighter fork.

You wouldn't think a single pound would mean much...but when it's all in that front end like that it slows you down alot.
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
I'm not big spending though. The I9's are one of their original demo sets from back in the day. The fork is cheaper than the one that came on the bike. Riding an unproven air fork is gonna be sketch mentally, but I think it will be fine. So much easier to move around a lighter fork.

You wouldn't think a single pound would mean much...but when it's all in that front end like that it slows you down alot.
Yeah - tell me about it - I'm rocking a 888RC2X on my front end for 07'...

But I've got the "Works Fluid System" in it from Marz in Cali so it's smooooth as buttah. :)

The extra pound and a half just means I have to man-up and lift more at the gym.

(Cartman's voice: ) Beefcake! Beefcake!

:)
 

ska todd

Turbo Monkey
Oct 10, 2001
1,776
0
07 link kits arrived today and should be shipping next week. Call Iron Horse customer service for details.

-ska todd
 

MikeL

Chimp
Aug 23, 2006
20
0
LI NY
07 link kits arrived today and should be shipping next week. Call Iron Horse customer service for details.

-ska todd
While the kits have arrived, I and the other other customer service dudes are still in the middle of sorting out all the parts and building them into kits. They will not be ready untill some time next week, when they are completely built up and a price has been established. I will post up then.

Thanks
-Mike L
Warranty/CS/Tech Support
 

Eren

Turbo Monkey
Mar 18, 2006
2,874
0
mill creek, WA (now in Surrey UK)
SKC said:
UPDATE 3/30/07"Sunday-Tune" Fox DHX Shocks

Quote:
O.K. - there has been some miscommunication going on, but here is the deal:

As of now, the "Sunday Tune" for Fox DHX shocks is only available on DHX's that are set aside for I.H. Sunday production at the factory & is not currently available as an aftermarket option. This means that if your Sunday didn't come from the factory w/ a DHX and you want to either install or upgrade to a DHX that you purchased seperately, you won't be able to get the "Sunday Tune" for it from Fox (for now).

Here's the good news: reliable sources have told me that the "Sunday Tune" WILL be available soon - as well as some other cool options... that's all I can say at this point.

For those of you who have a non-factory installed DHX on your Sunday the only issue you will have is less tuning range than a "Sunday Tune" DHX. To counter-act this, run Pro-Pedal to a minimum setting (0 - 3 clicks) that is comfortable and rebound to your liking.

Hope this helps,

S.K.C.

so i got to thinking last night, is one of these cool options the new rock shox vivid?
 

woof

Monkey
May 17, 2005
426
0
While the kits have arrived, I and the other other customer service dudes are still in the middle of sorting out all the parts and building them into kits. They will not be ready untill some time next week, when they are completely built up and a price has been established. I will post up then.

Thanks
-Mike L
Warranty/CS/Tech Support
I think I talked to you this morning... Keep us posted - Must have new links......
 

XGrantX

Chimp
Apr 23, 2006
50
0
so a "sunday tune" comprises of a shim configuration with less lsc?
Is that all that need to be altered in the shock?
 

S.K.C.

Turbo Monkey
Feb 28, 2005
4,096
25
Pa. / North Jersey
so a "sunday tune" comprises of a shim configuration with less lsc?
Is that all that need to be altered in the shock?
From what I understand it is not only less low speed compression but also less rebound as well. As far as what they do specifically with the shim stacks - I have no idea.

Fox will be offering this tune shortly - as soon as I get word I will update the thread's front page.