its already being done, but you can only get a couple cycles out of a 3d printed mold tops. good for prototyping, not for production.But there's got to be a way to leverage 3d printing to (rapidly) make CF molds or something....
its already being done, but you can only get a couple cycles out of a 3d printed mold tops. good for prototyping, not for production.But there's got to be a way to leverage 3d printing to (rapidly) make CF molds or something....
That there is at least mark forged can print h13 tool steel that is used for injection molds. It's actuate enough that you probably only need to post machine some critical areas and then handpolish for surface finish.But there's got to be a way to leverage 3d printing to (rapidly) make CF molds or something....
Its quite dangerous, but interesting work. We have a foundry at one building around here and there are so many restrictions with what types of metals that you can bring into the building. Like no pop cans allowed. Things go boom.There was a bad industrial accident with fox castings according to my Fox insider friend (wow, that sounds strange).
Yep, the entire place almost went up. They were not making lowers there, but were cleaning out the magnesium lowers prior to installing the bushings.There was a bad industrial accident with fox castings according to my Fox insider friend (wow, that sounds strange).
I hope not! If anything, I'd like to get at least two more years out of this one for me, and then pass it down to my son. It'll be a few more years before he's heavy enough to put proper stress on the frame. If I could get 10 years out of the frame, that would be amazing!Sweet. They were similar when my Scout cracked - I emailed them and had a new front triangle on the way the same day, no questions pretty much.
Maybe next year you can crack it again and get that new frame.
Yep, the entire place almost went up. They were not making lowers there, but were cleaning out the magnesium lowers prior to installing the bushings.
A container of magnesium chips caught fire. If you have ever seen a little sliver of Mag light up, imagine a barrel full of it!
Practices were changed after that......
its already being done, but you can only get a couple cycles out of a 3d printed mold tops. good for prototyping, not for production.
it exists, generally just not cost effective compared to other production methods for the majority of circumstancesI think it is a matter of time before viable 3d metal sintering becomes available.
it exists, generally just not cost effective compared to other production methods for the majority of circumstances
Maybe Pole could do it and glue two halves together.I'd imagine one limitation being the size of the printer required? I've seen some pretty gnarly structures being done though. And high impact/strength applications as well.
Did you end up liking those rims?I decided to test this theory. I bought a pair of Chromag Phase 30 rims. They have the angled sidewalls too. I'm planning to lace them up over the winter.
No. I'm not sure what the problem was, but I couldn't get more than a few months out of them on my back wheel. They kept denting and flat spotting. I replaced them with a Spank Spike Race 33 and haven't had an issue since I put them on a year ago.Did you end up liking those rims?
How is it not obvious that the problem is too little tire pressure/not enough tire casing/hitting things too hard? I'm of the opinion that rims aren't meant to hit the ground. They are intended to be insulated by tires. If your rim is damaged from hitting the ground the problem isn't a weak rim, it's that you let it hit the ground.No. I'm not sure what the problem was, but I couldn't get more than a few months out of them on my back wheel. They kept denting and flat spotting. I replaced them with a Spank Spike Race 33 and haven't had an issue since I put them on a year ago.
why you comin' at me bro?!?How is it not obvious that the problem is too little tire pressure/not enough tire casing/hitting things too hard? I'm of the opinion that rims aren't meant to hit the ground. They are intended to be insulated by tires. If your rim is damaged from hitting the ground the problem isn't a weak rim, it's that you let it hit the ground.
Am I "Old School" and giving too much leeway to rim manufacturers while depriving myself of low pressure traction while hauling extra weight around (DD & DH casings)? Or are you and my customers that complain about rim damage being unrealistic about how the rim/tire system works and trying to get away with pressures/casings that don't match your riding style?
Maybe we'll see a split in rim designs with some manufacturers producing heavier rims intended for impacts while others make lighter rims intended to never touch the ground. Have you seen the new Ibis alloy rims with their very short, very wide sidewalls? I wouldn't ride them but this seems to be the way some people need to go.
Aren't you mixing two things here? Stability of the rim vs. stability of the wheel. Sure, a stronger, heavier rim usually ensures a more durable wheel (as in no taco'ing), but here the build quality is key. If you dent and flat spot rims then this is a too soft/brittle rim material combined with too low tire pressure or "oh shit" situations....and of course EAST COAST ROKX!why you comin' at me bro?!?
I'm old school too. I'm 45. Been riding since I was 15. I weigh 215 lbs (ok, probably 220 now...), and I run 30 psi in my rear tire, regardless of tire casing... I'm still on 135 hubs (converted to 142) and would still be on 26" wheels if there were bikes with good geo on them that supported them...
But man, I went through three of those rims in 1.5 seasons whereas normally I get 2 seasons out of one (aluminum) rim.
The first rim that died, I was running with a 2.3 DD DHR2. The wheel had been built at my LBS, but not by the owners (that I've known for over 20 years), but by one of their summer students. I noticed spoke tension wasn't even when I left the shop, but I was in a hurry and needed it then - I didn't have time to have them re-build it. I killed that rim on the second ride. Sure, it was on a rough trail, but I ride that trail 4-5 times per year, and hadn't had an issue before.
Second rim I killed, I had built myself. Tension was even, but it wasn't perfectly round. I chalked that one up to user error. Still w DD DHR2 at 30 psi.
Third rim I had built by one the shop owners. It lasted a bit longer. I had transitioned to EXO+ with a Tannus insert. Maybe it was bad luck, maybe it was user error, but regardless, it dented in a rock strike, and wouldn't seal tubeless anymore.
So for me, three strikes - you're out. I had my shop build up a Spank Spike Race 33, and it's still straight, true, and round. Sure, I'm riding a little less aggressively since breaking my back, but I've found riding slow can be just as tough on rims too - if you fall into holes instead of skimming over them.
I'll also say I never complained to my shop. They know me and my riding style. They build and sell catalogue carbon rims under their own brand. I've talked to them about their carbon rims before, and they don't recommend it for me. Everything breaks they said, and it hurts a little more when it's a $400 rim vs $150 (canuckistani pesos).
So, in my experience, those rims are not suited to aggressive trail duty, which is what they are marketed as. Especially coming from a brand known for it's hardtails. I've used plenty of other rims (Stans Flow & Arch, WTB, Spank Oozy to name a few). I simply think those rims are sub-par.
Eh, maybe, but I had both issues. And after the third time, I decided to go back to a known commodity. Haven't had issues since. Coincidence?Aren't you mixing two things here? Stability of the rim vs. stability of the wheel. Sure, a stronger, heavier rim usually ensures a more durable wheel (as in no taco'ing), but here the build quality is key. If you dent and flat spot rims then this is a too soft/brittle rim material combined with too low tire pressure or "oh shit" situations....and of course EAST COAST ROKX!
The ibis twin wall at the bead seems silly...How is it not obvious that the problem is too little tire pressure/not enough tire casing/hitting things too hard? I'm of the opinion that rims aren't meant to hit the ground. They are intended to be insulated by tires. If your rim is damaged from hitting the ground the problem isn't a weak rim, it's that you let it hit the ground.
Am I "Old School" and giving too much leeway to rim manufacturers while depriving myself of low pressure traction while hauling extra weight around (DD & DH casings)? Or are you and my customers that complain about rim damage being unrealistic about how the rim/tire system works and trying to get away with pressures/casings that don't match your riding style?
Maybe we'll see a split in rim designs with some manufacturers producing heavier rims intended for impacts while others make lighter rims intended to never touch the ground. Have you seen the new Ibis alloy rims with their very short, very wide sidewalls? I wouldn't ride them but this seems to be the way some people need to go.
Trek includes a Bontrager rim liner like the ones the old Enves of yore used to sport. It's not as thick as the Enve one, but it certainly is easier (and not as messy) to set up tubeless than the gorilla/kapton/3M tape and valve combo.The ibis twin wall at the bead seems silly...
I like the carbon versions of wide beads better...
But thinking about it reminds me of the enve m9 setup im not an enve fan but a rim strip that pads and fattens the bead sure sounds like a win win win to me. Protect the rim from rocks, protect the tire from rim and act as the tubless liner. Not sure why we haven't seen it applied to aluminum rims.
Yeah, the worst-denting rims back in the day (early days of DH) were the super wide thin ones. They could be heavy as hell, but there's no sidewall (rim sidewall that is) support out on that flange so it it's something and bends like butter.I mentioned it already a couple of times and still think the wide rims are the issue. Most good cornering tires have a channel between the outer knobs of the running thread and the cornering knobs. With narrow rims, the rim bead is protected by the outer row of knobs from the running thread, when the rim becomes wider the bead moves directly under the channel. That way the tire will offer less protection for the rim.
Trek includes a Bontrager rim liner like the ones the old Enves of yore used to sport. It's not as thick as the Enve one, but it certainly is easier (and not as messy) to set up tubeless than the gorilla/kapton/3M tape and valve combo.
I've heard of several shops in the US getting rid of them because their customers are more used to the classic Stan's tape/valve/sealant combo and giving them for free to other customers.
I wonder if you could use that to salvage an aluminium rim that won't hold a tubeless bead anymore. But i guess it has to match the rim profile exactly.The enve covers the beads....
Whole other level
Not giving you a hard time. Just commenting on the current state of rim/tire damage I'm seeing around the shop. It does sound like you had bad experiences with one rim and good with another while keeping other variables the same. My only advice is to go with a wider rear tire. 2.3" Maxxis are tiny. I even find the 2.4" DHR to be lacking in width. BuckoW has 2.5" DHRs that flow down from the factory racers and that's what I want on the back of a DH or Enduro bike. I think the Vittoria Martello 2.6" could be the working man's version of that unobtanium tire.why you comin' at me bro?!?
I'm old school too. I'm 45. Been riding since I was 15. I weigh 215 lbs (ok, probably 220 now...), and I run 30 psi in my rear tire, regardless of tire casing... I'm still on 135 hubs (converted to 142) and would still be on 26" wheels if there were bikes with good geo on them that supported them...
But man, I went through three of those rims in 1.5 seasons whereas normally I get 2 seasons out of one (aluminum) rim.
The first rim that died, I was running with a 2.3 DD DHR2. The wheel had been built at my LBS, but not by the owners (that I've known for over 20 years), but by one of their summer students. I noticed spoke tension wasn't even when I left the shop, but I was in a hurry and needed it then - I didn't have time to have them re-build it. I killed that rim on the second ride. Sure, it was on a rough trail, but I ride that trail 4-5 times per year, and hadn't had an issue before.
Second rim I killed, I had built myself. Tension was even, but it wasn't perfectly round. I chalked that one up to user error. Still w DD DHR2 at 30 psi.
Third rim I had built by one the shop owners. It lasted a bit longer. I had transitioned to EXO+ with a Tannus insert. Maybe it was bad luck, maybe it was user error, but regardless, it dented in a rock strike, and wouldn't seal tubeless anymore.
So for me, three strikes - you're out. I had my shop build up a Spank Spike Race 33, and it's still straight, true, and round. Sure, I'm riding a little less aggressively since breaking my back, but I've found riding slow can be just as tough on rims too - if you fall into holes instead of skimming over them.
I'll also say I never complained to my shop. They know me and my riding style. They build and sell catalogue carbon rims under their own brand. I've talked to them about their carbon rims before, and they don't recommend it for me. Everything breaks they said, and it hurts a little more when it's a $400 rim vs $150 (canuckistani pesos).
So, in my experience, those rims are not suited to aggressive trail duty, which is what they are marketed as. Especially coming from a brand known for it's hardtails. I've used plenty of other rims (Stans Flow & Arch, WTB, Spank Oozy to name a few). I simply think those rims are sub-par.
Would be nice to give it a try, but 2.5 don't fit in my stays. Well, they might in theory - if there's no mud or any dirt on the trails - but in practice it's a no-go.Not giving you a hard time. Just commenting on the current state of rim/tire damage I'm seeing around the shop. It does sound like you had bad experiences with one rim and good with another while keeping other variables the same. My only advice is to go with a wider rear tire. 2.3" Maxxis are tiny. I even find the 2.4" DHR to be lacking in width. BuckoW has 2.5" DHRs that flow down from the factory racers and that's what I want on the back of a DH or Enduro bike. I think the Vittoria Martello 2.6" could be the working man's version of that unobtanium tire.
Both of those exist in a far more technologically mature form than you are forecasting.Given
is 3d printing rockets, the tech is there for exotic metals and metal matrix composites.Relativity Space
A rocket company at the core, Relativity Space is on a mission to become the next great commercial launch company.www.relativityspace.com
I think it is a matter of time before viable 3d metal sintering becomes available.
We are likely decades away, maybe when automotive begins to experiment tech will trickle down or in my pipe dream maker foundries begin popping up furthering access.
One can dream.
How about aligning the crystals like cold forging?Both of those exist in a far more technologically mature form than you are forecasting.
Awesome seeing point of origin listed on all the parts but isn't that pedal expensive as hell? In Australia that's a $400 set of pedals.
How antipodally peasant of you! We'll make sure the local KKK branch pays you a visit.Awesome seeing point of origin listed on all the parts but isn't that pedal expensive as hell? In Australia that's a $400 set of pedals.
KKK in Australia sounds like a Mel Brooks film.How antipodally peasant of you! We'll make sure the local KKK branch pays you a visit.
$210.00 USAwesome seeing point of origin listed on all the parts but isn't that pedal expensive as hell? In Australia that's a $400 set of pedals.
dudes. get on it! https://www.rei.com/product/100427/race-face-atlas-platform-pedals?CAWELAID=120217890002282096&CAGPSPN=pla&CAAGID=108109049674&CATCI=aud-1396942684275:pla-934015977119&cm_mmc=PLA_Google|21700000001700551_1004270002|92700056322818364|NB|71700000062146846&gclid=CjwKCAjwt7SWBhAnEiwAx8ZLahdl5GPOgj4Tbx_fyOOhFnrv9k7RH2TkdVXhol06K0QvjvqPhj-eNBoCcSUQAvD_BwE&gclsrc=aw.ds$210.00 US
For reference on quick search Deity T-Macs are $180.00 US and RF Atlas are 180.00 and the US made Tenet Omen are 185.00.
Most expensive quick off the top of my head would be Crank Brothers Stamp 11 Ti at 300.00 US$.
Cost difference makes sense to me. Way more assembly time putting all those little screws in and it starts from a much bigger piece of aluminum.These prices for flat pedals make XTR clips look like a steal.
140mm cranks.OK, so I get the attraction of flat pedals, but each time I tried to run them on a DH bike (three separate times), I never got more than a couple of months out of them. I'd smash the platform on rocks and just destroy them. So not a question of maintenance or anything, but flat out destruction. How do you guys make them survive so long?!?!