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Shimano Franken-brakes

zdubyadubya

Turbo Monkey
Apr 13, 2008
1,273
96
Ellicott City, MD
So I was diggin around the shop the other day and found a couple boxes of brand new un-opened two-piston saint calipers (old style, not new 4 piston) with rotors and another box of new, un opened XT lever bodies (also 3-4 years old). Aaaand.... packages of new, unopened shimano brake lines with fittings.

Would it be worth it to put this system together? What kind of performance could I expect? Will it work? Will they be more powerful than a pure XT system? Learn me some shimano folks...
 

IH8Rice

I'm Mr. Negative! I Fail!
Aug 2, 2008
24,524
494
Im over here now
i know a few people with this setup and they seem to love em. especially b/c of the price.
and which year XT system are you asking about? the new ones?
 

jonKranked

Detective Dookie
Nov 10, 2005
86,001
24,549
media blackout
I've been running saint calipers with XT levers since the saint line came on the market. Love 'em. I used to have a set w/ saint levers, but I actually prefer the XT levers. From what I recall, the XTR levers were compatible as well.


post pics of what you have so I can confirm.
 

jonKranked

Detective Dookie
Nov 10, 2005
86,001
24,549
media blackout
arent they the same, just different color?
from what I was told, yes. I think the only REAL difference was that the saint levers had just a touch more material for added strength.

Fluid reservoir and everything else regarding the actual actuation of the brake was the same.
 

Nick

My name is Nick
Sep 21, 2001
24,067
14,721
where the trails are
Would the same hold tru if you were using a 4piston caliper with a lever from a 2-piston brake?
I re-built my old 755s with new XT servowave lever/MC assemblies and they're amazing. Running them this way for about 2 years now and I couldn't be happier.

edit: found pic.
 
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weedkilla

Monkey
Jul 6, 2008
362
10
+1 on 755 calipers with servowave levers. Haven't seen it done with new saint 4 pot calipers - you would have to break a lever and be desperate for a replacement to try.
Oh and to OP I have mixed and matched all the 2 pot style levers and calipers with no worries.
 

Sinner

Chimp
Feb 18, 2010
5
0
Anyone ever swapped the rear saint caliper for a XTR? I have an extra set of XTR brakes and considered this for weight savings on my DH rig...
 

Lelandjt

Turbo Monkey
Apr 4, 2008
2,516
829
Breckenridge, CO/Lahaina,HI
Anyone ever swapped the rear saint caliper for a XTR? I have an extra set of XTR brakes and considered this for weight savings on my DH rig...
All of Shimano's calipers work with all their levers because the levers all push the same amount of fluid.

What you're suggesting should work well because that generation XTR caliper was the same as XT but with ceramic coated Ti pistons to better block heat. I used those XTs for a couple years of DHing and thought they were good for most riding. However, you might be able to drop more weight by keeping the Saint caliper and going down to a 170mm rotor.

The opposite of your pairing doesn't work as well. Apparently XTR levers don't have as much fluid capacity as XT and Saint so they are inconsistent when used for DHing with Saint calipers. I was not impressed with the ability of XTR levers to handle even AM descending.
 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Apparently it does work; Bizmojo (I think that's his name - fella in Indonesia) has been running new style 4 pots with old Saint levers for like 2 years.
I've ridden a bike with Saint 810 calipers mated to Saint 800 levers. Works fine. Probably not quite as powerful as a full 810 setup, but that also could just have been rotor size/ pad material/ wear etc. I don't remember what state any of that was in.
 

samnation

Monkey
Jan 25, 2009
139
0
Somewhere in KANURDUR
I ran M800 saint calipers on M810 levers
I ran M800 Calips on Xt Servo wave levers
I ran M800 calips on XTR levers
I ran XTR cailps on XT levers


The only one i am not sure will work is an M800 style lever on an M810 calip.
 

samnation

Monkey
Jan 25, 2009
139
0
Somewhere in KANURDUR
Not really i think the resiviors are pretty close to the same size so there was all the same heat disapating from the fluid I'm no engineer but they handled top to bottoms at whistler better than my avids.
 

zdubyadubya

Turbo Monkey
Apr 13, 2008
1,273
96
Ellicott City, MD
Success!!! For those interested,

these


plus these


equals a fantastic feeling brake! they bled super easy and are more powerful than my juicy 7's.

I used to be a huge Avid guy, but after dealing with the new saint brakes and now this experiment, i may become a shimano brake guy.... :thumb: this was tooo easy.
 

ohio

The Fresno Kid
Nov 26, 2001
6,649
24
SF, CA
Bumping this because I've never been happy with the last gen XTR levers and monobloc Saint calipers (185mm F / 160mm R) I'm running on my Enduro. They are spectacularly weak. I have tried several sets of pads with no luck, and it was hammered home last weekend when I hopped on a friends bike with Elixir 5s that were magnitudes more powerful. His made one finger stoppies easy. Mine I can't even stoppie.

Am I missing something? I thought the piston sizes on these levers and calipers worked together. Do I need to try yet another set of pads in hopes of making these work?

These:

 

HAB

Chelsea from Seattle
Apr 28, 2007
11,580
2,006
Seattle
Hmm. I'm running the same calipers with some older XT levers and they're pretty damn good. And I've got the 4 pot Saints and Formula The Ones on other bikes, so I'm used to good brakes. Things I'd look into:

-Have you tried different rotors? Any chance that yours are oily or something? I'd note that those calipers were known for having issues leaking in cold weather, if you've ridden them in the cold there's a decidedly non zero chance they've leaked oil onto the rotors/ pads.
-Which pads have you been using? The stock Shimano metals are really good in my experience.
-Those levers do have a pretty small fluid reservoir, so they'd be a bit easier to overheat, but that doesn't really sound like what you're talking about.
 

ohio

The Fresno Kid
Nov 26, 2001
6,649
24
SF, CA
Hmm. I'm running the same calipers with some older XT levers and they're pretty damn good. And I've got the 4 pot Saints and Formula The Ones on other bikes, so I'm used to good brakes. Things I'd look into:

-Have you tried different rotors? Any chance that yours are oily or something? I'd note that those calipers were known for having issues leaking in cold weather, if you've ridden them in the cold there's a decidedly non zero chance they've leaked oil onto the rotors/ pads.
-Which pads have you been using? The stock Shimano metals are really good in my experience.
-Those levers do have a pretty small fluid reservoir, so they'd be a bit easier to overheat, but that doesn't really sound like what you're talking about.
I haven't switched rotors, though these got an alcohol cleaning last time I switched pads. I've tried both the Shimano organic and metal that came with the calipers, and I've replaced the fronts again with fresh Shimano metal pads. Lever feel is pretty firm though not as solid as braided lines, but it's not fade or air in the lines... it's no bite and little power even with cool rotors in the parking lot.

I guess I give fresh pads one more try and this time clean the rotors surgically with alcohol and scotchbrite...